3CP260.60-1 Counter Module
May 27, 2026

3CP260.60-1 Counter Module

The 3CP260.60-1 is a compact, high-precision counter module developed by B&R for the SYSTEM 2005 series, designed to deliver accurate pulse counting and position monitoring in industrial automation. Built on a robust industrial-grade platform, it features a dedicated counting core, 4 MB DRAM, 850 KB SRAM, and 512 KB FlashPROM, ensuring stable and reliable operation for high-speed pulse signal acquisition and counting tasks. Equipped with an RS232 interface for data transmission and a PCMCIA slot for memory expansion, it supports flexible configuration and seamless integration with various sensors and controllers. With IP20 protection and a wide operating temperature range, it adapts to harsh industrial environments, making it an ideal choice for applications requiring precise counting and motion monitoring.

Description

3CP260.60-1 Counter Module

Product Introduction

The 3CP260.60-1 is a compact, high-precision counter module developed by B&R for the SYSTEM 2005 series, designed to deliver accurate pulse counting and position monitoring in industrial automation. Built on a robust industrial-grade platform, it features a dedicated counting core, 4 MB DRAM, 850 KB SRAM, and 512 KB FlashPROM, ensuring stable and reliable operation for high-speed pulse signal acquisition and counting tasks. Equipped with an RS232 interface for data transmission and a PCMCIA slot for memory expansion, it supports flexible configuration and seamless integration with various sensors and controllers. With IP20 protection and a wide operating temperature range, it adapts to harsh industrial environments, making it an ideal choice for applications requiring precise counting and motion monitoring.

Basic Information

  • Model: 3CP260.60-1

  • Brand: B&R (Bernecker + Rainer, ABB Group)

  • Series: SYSTEM 2005

  • Product Type: Compact High-Precision Counter Module

  • Core Processor: 2005 series embedded processor optimized for counting tasks

  • Memory: 4 MB DRAM, 850 KB SRAM, 512 KB FlashPROM

  • Expansion Slots: 1 x PCMCIA slot; 2 x internal slots for functional expansion

  • Communication Interfaces: 1 x RS232 (up to 115.2 kbps)

  • Counting Channels: Multi-channel high-speed pulse input

  • Status Indicators: Power, running, counting, and fault LEDs

  • Power Supply: 24 VDC

  • Power Consumption: 8 W (max)

  • Dimensions: 76 mm × 178 mm × 127 mm (W×H×D)

  • Weight: Approximately 0.7 kg

  • Protection Class: IP20 (EN 60529)

  • Operating Temperature: 0 °C to +60 °C

  • Storage Temperature: -25 °C to +70 °C

  • Relative Humidity: 5%–95%, non-condensing

  • Certifications: CE, UL, EAC, UKCA

  • Mounting: DIN rail mount (occupies 2 slots on SYSTEM 2005 backplane)

Function and Positioning

The 3CP260.60-1 functions as a dedicated high-speed counter module in the SYSTEM 2005 automation platform, primarily responsible for pulse signal acquisition, precise counting, and position data processing. It accurately captures and counts high-speed pulses from encoders, proximity sensors, and other pulse-generating devices, supporting functions such as cumulative counting, directional counting, and preset value triggering. The module integrates counting and basic control logic, enabling independent counting tasks and data transmission to the main controller via the RS232 interface. Positioned as a cost-effective and reliable counting solution, it complements the main CPU module to enhance system motion monitoring and data acquisition capabilities, suitable for small-to-medium automation systems requiring high-precision counting.

Core Performance Parameters

  • Counting Frequency: Supports high-speed pulse input up to 100 kHz

  • Counting Modes: Cumulative counting, bidirectional counting, periodic counting, and preset counting

  • Counting Range: 32-bit high-resolution counting, supporting positive and negative values

  • Signal Compatibility: Compatible with NPN/PNP pulse signals and differential encoder signals

  • Real-Time Performance: Fast response to pulse signals with minimal counting delay

  • Memory Capacity: 4 MB DRAM for data buffering, 850 KB SRAM for real-time data storage, 512 KB FlashPROM for parameter storage

  • Expansion Capability: PCMCIA slot supports memory expansion for large-capacity data logging

  • Communication Performance: RS232 interface enables real-time transmission of counting data and parameter configuration

  • Data Reliability: Battery-backed SRAM ensures data retention during power outages

  • Diagnostic Functions: LED status indication and software-based fault diagnosis for counting errors and signal anomalies

  • Mechanical Stability: Compliant with IEC 60068-2-6 vibration and IEC 60068-2-27 shock standards

  • EMC Performance: Meets EN 61000-6-2 and EN 61000-6-4 industrial electromagnetic compatibility standards

General Compatible Accessories

  • B&R SYSTEM 2005 backplane modules (e.g., 3BP152.41, 3BP155.41)

  • SYSTEM 2005 power supply modules (e.g., 0PS105.1, 0PS205.1)

  • SYSTEM 2005 main CPU modules and digital/analog I/O modules

  • PCMCIA memory cards (0MC111.9-1, 0MC112.9-1, 0MC211.9)

  • RS232 communication cables for data transmission with controllers

  • High-speed pulse sensors, rotary encoders, and proximity switches

  • 24 VDC industrial power supplies with stable output

  • B&R Automation Studio V4.x and above for configuration, programming, and diagnostics

  • DIN rail mounting kits and standard control cabinet accessories

Applicable Equipment Fields

  • Factory Automation: Conveyor systems, packaging machinery, assembly lines, and material handling equipment

  • Motion Control: CNC machine tools, servo positioning systems, and robotic arm position monitoring

  • Process Automation: Water treatment flow metering, chemical industry batching counting, and food processing quantity statistics

  • Logistics Equipment: Warehouse sorting machines, automated guided vehicles (AGVs), and cargo counting systems

  • Textile Machinery: Spinning machines, weaving machines, and fabric length counting equipment

  • Printing and Packaging: Printing press roller speed counting, carton packaging quantity control

  • Small-to-medium automation projects based on B&R SYSTEM 2005 requiring high-precision pulse counting and position monitoring


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