Model Definition

• 0-54200: Base part number, High‑Speed I/O Driver family

• -4: Revision 4, final production version with upgraded components and layout

• Status: Discontinued OEM; available as NOS, refurbished, or used

Technical Specifications

• Power Supply: 12 VDC from backplane, ~7 W

• Form Factor: 3U PCB (248 × 171 × 25 mm)

• Weight: ~0.55 kg

• Operating Temperature: 0 °C to +55 °C

• Digital Outputs: 8 channels, 24 VDC / 0.8 A (sink/source), short‑circuit protected

• Analog Outputs: 4 channels, 0–10 VDC or 4–20 mA, 12‑bit resolution

• Revision 4 Enhancements: Higher current rating, faster switching speed, improved EMC filtering, better thermal dissipation, and enhanced surge protection vs. Revisions 1/2/3

Interfaces & Communication

• Backplane: 3U edge connector for direct insertion into AutoMax/MaxPak racks

• Field Terminals: Screw terminals for digital/analog I/O wiring

• Isolation: Galvanic isolation (2500 V) between logic and field circuits

• Internal Bus: Communicates with system CPU via backplane for I/O control

Key Features

1. High‑Speed I/O Expansion: 8 digital + 4 analog outputs with fast response for real‑time control

2. Enhanced Driving Capability: Higher current capacity for relays, contactors, and analog actuators

3. Superior Noise Immunity: Isolated design and EMC filtering for harsh industrial EMI environments

4. Plug‑and‑Play Replacement: Drop‑in compatible with 0-54200‑1/2/3/4 series

5. Advanced Fault Protection: Per‑channel overcurrent, short‑circuit, and thermal shutdown

Application

• Drive Systems: Reliance MaxPak/AutoMax AC/DC drives (15–500 HP)

• Industries: Steel, paper, mining, machine tools, cranes, and conveyors

• Use Cases: System retrofits, high‑speed I/O upgrades, and direct replacement for older 0-54200 revisions

Compatibility & Cross‑Reference

• Replacements: Interchangeable with 0-54200‑1, 0-54200‑2, 0-54200‑3, 0-54200‑4

• Compatible CPUs: 0-53107, 57C430, 57C431, 57C435

• System Racks: AutoMax/MaxPak 3U drive racks