JANCD-FC800
May 25, 2026

JANCD-FC800

JANCD-FC800 (Yaskawa YASNAC I80 High-Density I/O Expansion Board) Brand: Yaskawa / Yasnac Model: JANCD-FC800 Part No: DF8204005-C0 Type: Large-Scale Digital I/O Board (for YASNAC I80 CNC) Weight: Approx. 0.8 kg (1.8 lbs) Application: High-I/O machines, multi-station automation, and I80 system I/O expansion

Description

1. General Description

JANCD-FC800 is a high-density digital input/output board for the YASNAC I80 CNC platform, designed to expand PLC I/O capacity for complex machine tools and automated production lines. It connects to the FC500 PLC core board via the CN61 bus and occupies one full slot on the FC001 backplane.

2. Basic Specifications

  • Compatible System: YASNAC I80 / I80M (Turn/Mill)

  • Backplane: JANCD-FC001 (1 full slot)

  • Dimensions: 267 × 140 mm (standard FC-series form factor)

  • I/O Points: 112 inputs / 96 outputs (total 208 points)

  • Output Voltage: DC 24 V ±10%

  • Operating Current: ~0.5 A (24 V DC)

  • Operating Temperature: 0 °C to +60 °C

  • Storage Temperature: −20 °C to +70 °C

  • Humidity: Up to 80% RH (non-condensing)

  • Altitude: Up to 1,000 m above sea level


3. Key Features

A. High-Density I/O

  • 112 discrete inputs (24 V DC, sink/source selectable)

  • 96 discrete outputs (24 V DC, 0.5 A per point, short-circuit protected)

  • 200% terminal block support (accommodates extensive wiring)

B. System Integration

  • CN61 high-speed bus to FC500 (10 Mbps)

  • Dual socket design for expanded connectivity

  • Full compatibility with FC500/FC510/FC520 and FC6xx motion boards

C. Industrial Reliability

  • Surge protection on all I/O lines

  • LED status indicators for power, bus, and I/O activity

  • Compact, durable PCB (FR4 material, six-layer design)


4. System Configuration

Mandatory Boards

  • CPU: FC250 / FC251

  • PLC Core: FC500 (required)

  • Backplane: FC001 (min. 3 full slots)

Typical Setup

  • High-I/O machining center: FC251 + FC500 + FC800 + FC620 (motion)

  • Multi-station automation lathe: FC250 + FC500 + FC800 ×1 + FC430 (128 I/O)

Limitations

  • Max 2 × FC800 per system (total 416 I/O points)

  • Occupies 1 full slot; cannot coexist with some FC4xx I/O boards


5. Common Faults & Alarms

  • I/O Bus Error: CN61 loose connection, FC500 communication fault

  • Output Short Circuit: Overloaded output point, damaged transistor array

  • Input Signal Drift: 24 V power supply instability, loose wiring

  • No LED: 24 V power loss, internal fuse blown, backplane contact issue


6. Applications

  • High-I/O CNC machines (5–6-axis, multiple peripherals)

  • Multi-station automated production lines (3+ workstations)

  • Machine tools with extensive auxiliary functions (coolant, lubrication, tool changers)

  • I80 system upgrades for increased PLC I/O capacity


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