jancd-fc430
Description
1. General Description
2. Basic Specifications
Applicable system: YASNAC I80 / I80M (requires FC250/FC251 CPU board)
Backplane: JANCD‑FC001 (standard I80 backplane, 1 full slot)
Board size: Full‑length (≈267 × 140 mm, same as FC410/FC420)
Power supply: DC 24V ±10%, approx. 1.8 A
Operating temperature: 0 to +45°C
Storage temperature: −20 to +60°C
Revision: Final revision A01
3. I/O Configuration (Ultra‑High‑Density)
Inputs (IN): 128 points
Signal level: DC 24V, sink/source selectable (NPN/PNP compatible)
Usage: Limit switches, proximity sensors, pushbuttons, E‑stop, tool sensors, clamps, pallets, safety doors
Response time: ≤0.8 ms (high‑speed sampling)
Outputs (OUT): 128 points (transistor)
Voltage: DC 24V, max 0.5 A per point
Usage: Solenoids, relays, indicators, alarms, cylinders, motor start signals, valve banks
Protection: Self‑resetting fuse per point, overload/short‑circuit protection, surge suppression
Connectors
CN43: I/O terminal block (128IN / 128OUT, screw terminals, 4 rows)
CN20: System bus (to backplane, high‑speed communication with FC250/FC251)
LEDs: Power, bus status, IN/OUT channel status, fault diagnostics
4. FC430 vs FC420 vs FC410 vs FC400
| Item | FC430 (Ultra‑High) | FC420 (High‑Density) | FC410 (Expansion) | FC400 (Standard) |
|---|---|---|---|---|
| I/O points | 128IN/128OUT | 96IN/96OUT | 64IN/64OUT | 32IN/32OUT |
| Board size | Full‑length | Full‑length | Full‑length | Half‑length |
| I/O density | Maximum | Very high | High | Medium |
| Max per system | 1 board | 1 board | 2 boards | 2 boards |
| Typical use | 5‑axis/6‑axis, auto lines | Large machines | Mid‑size machines | Standard lathes |
5. System Compatibility & Combinations
Mandatory pairing
CPU board: JANCD‑FC251 (high‑grade) (FC250 not recommended due to bus load)
Backplane: JANCD‑FC001
Recommended configurations
Ultra‑high‑density setup: FC251 + 1×FC430 (max I/O for I80: 128IN/128OUT)
Mixed high‑density setup: FC251 + FC430 + FC400 (160IN/160OUT total)
Axis boards: FC300B (3‑axis feed), FC310 (spindle), FC260 (8‑axis feed)
Limitations
Cannot be used standalone (depends on FC251 for power and high‑speed bus)
Occupies 1 full slot on FC001 backplane
I80 system limit: 1×FC430 maximum (due to maximum bus bandwidth usage)
6. Common Faults & Alarms
A.430 Bus error: CN20 loose, backplane contact failure, bus chip overload
No input signals: CN43 wiring loose, 24V supply fault, input channel burnout
Outputs not activating: Overload/short circuit, load fault, wiring error, surge damage
All LEDs off: Backplane 24V missing, internal main fuse blown
Partial channel failure: Terminal block oxidation, bent pins, internal trace damage
7. Applications
Large 5‑axis/6‑axis machining centers (massive I/O for clamps, pallets, tools, safety)
Multi‑station transfer lines (high sensor/actuator count for synchronized motion)
Fully automated production cells (machine + material handling + inspection + robotics)
High‑end multi‑spindle turn‑mill centers (dual spindle + multiple turrets + B‑axis)
Legacy system upgrades (max I/O expansion without full CNC replacement for large machines)
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