0-49029-2
May 21, 2026

0-49029-2

Part Number: 0-49029-2 Alternative Part No.: 0490292 Product Type: Instantaneous Electronic Trip Module Brand: Reliance Electric Series: CardPak Control Module Application: DC Motor Drive System Overcurrent Protection Condition: Discontinued Original Module

Description

Part Number: 0-49029-2
Alternative Part No.: 0490292
Product Type: Instantaneous Electronic Trip Module
Brand: Reliance Electric
Series: CardPak Control Module
Application: DC Motor Drive System Overcurrent Protection
Condition: Discontinued Original Module

TECHNICAL SPECIFICATIONS

  1. MECHANICAL PARAMETERS
    Mounting Style: Standard CardPak Slot Installation
    Overall Weight: 1.81 KG
    Operating Position: Horizontal Cabinet Mount
  2. ELECTRICAL RATINGS
    Working Logic Voltage: 5V / 15V DC System Compatible
    Detection Signal: Drive Main Loop Current Sampling Signal
    Trip Mode: Instantaneous Fast Trip (No Time Delay)
    Output Signal: Logic Trip Signal / Dry Contact Signal
    Protection Function: Short Circuit Protection, Severe Overload Protection
    Adjustment Mode: Front Panel Potentiometer Current Limit Adjustment
    Fault Indication: Built-in LED Fault Display Lamp
  3. ENVIRONMENTAL SPECIFICATIONS
    Operating Temperature: 0℃ ~ 50℃
    Storage Temperature: -20℃ ~ 60℃
    Working Humidity: 5% ~ 95% Non-Condensing
    Anti-Vibration: Meet Industrial Drive Cabinet Installation Standard

WORKING PRINCIPLE

This module continuously collects real-time current signals from the main power loop of the DC drive. When the detected current value exceeds the manually set protection threshold, the module instantly outputs a trip control signal to cut off the drive operation loop, rapidly stop the drive operation, and effectively protect the drive power unit and matched motor from burnout damage caused by short circuit and sudden heavy overload.

INSTALLATION GUIDE

  1. Insert the module into the reserved standard CardPak slot inside the drive control cabinet.

  2. Fasten the front fixing screws to ensure firm connection and good contact.

  3. Connect the current sampling signal line to the designated input terminal of the module.

  4. Connect the trip output control line to the drive main control stop circuit.

  5. Confirm all wiring is correct before powering on the whole system.

ADJUSTMENT METHOD

  1. After power-on standby, find the current adjustment potentiometer on the module panel.

  2. Adjust the potentiometer with a screwdriver to set the instantaneous overcurrent protection value.

  3. Set the protection value according to the rated full-load current of the on-site matched motor.

  4. Complete simulation test to confirm the trip action is sensitive and accurate.

OPERATING INSTRUCTION

  1. Normal Running State: The module runs silently, monitors current in real time, no trip signal output.

  2. Fault Protection State: Exceed set current limit, immediately output trip signal, drive stop, LED fault light on.

  3. Reset Operation: After eliminating field circuit fault, restart the drive to automatically reset the module protection state.

DAILY MAINTENANCE

  1. Regularly check whether the module wiring terminals are loose or oxidized.

  2. Keep the module surface clean without dust and oil pollution to ensure heat dissipation.

  3. Avoid strong electromagnetic interference around the installation position.

  4. Once trip failure or misoperation occurs, replace the original 0-49029-2 module directly.

COMPATIBLE EQUIPMENT

Suitable for all series Reliance original DC drive equipment, matching CardPak series combined control system.


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