REF542plus
May 21, 2026

REF542plus

Model: REF542plus Type: Multifunction protection relay, feeder terminal, switchbay controller Manufacturer: ABB Application: Medium‑voltage switchgear (MV), feeders, transformers, motors, busbars, industrial distribution systems Architecture: Separated HMI + base unit (flexible mounting)

Description

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1. General Information

  • Model: REF542plus

  • Type: Multifunction protection relay, feeder terminal, switchbay controller

  • Manufacturer: ABB

  • Application: Medium‑voltage switchgear (MV), feeders, transformers, motors, busbars, industrial distribution systems

  • Architecture: Separated HMI + base unit (flexible mounting)

2. Electrical Ratings

Supply Voltage

  • DC: 24 / 48 / 110 / 220 V DC (−20% … +20%)

  • AC: 110 / 230 V AC (−15% … +10%), 50/60 Hz

  • Power Consumption: ≤ 15 W (base unit + HMI)

CT/VT Inputs

  • Rated Current In: 0.2 A / 1 A / 5 A

  • Rated Voltage Un: 100–125 V AC

  • Rated Frequency: 50 Hz / 60 Hz

  • Overload Capability: 250 × In (thermal)

3. Protection Functions (ANSI)

  • 50/51: Instantaneous & time‑delay overcurrent (IDMT: Normal/Very/Extreme/Long‑time inverse)

  • 50N/51N: Earth fault protection

  • 67: Directional overcurrent (forward/backward)

  • 27/59: Undervoltage / Overvoltage

  • 81: Frequency protection (40.00–75.00 Hz, df/dt: 0.01–1.00 Hz/s)

  • 21: Distance protection (line)

  • 87: Differential protection (transformer/feeder)

  • 46: Negative sequence (unbalance)

  • 49: Thermal overload (motor/transformer)

  • 37: Underpower / Reverse power

  • 50BF: Breaker failure

4. Measurement Accuracy

  • Current: Class 0.5S (0.1–4 × In)

  • Voltage: Class 0.5 (0.2–1.5 × Un)

  • Power/Energy: Class 1.0

  • Frequency: ±0.01 Hz

  • Calculated Values: Max/mean current, interrupted current sum, operating time, switching cycles

5. I/O Interfaces

Analog Inputs

  • 8 × analog channels (CT/VT, 4–20 mA optional)

Binary Inputs

  • 16 × opto‑isolated DI (24–250 V DC/AC)

Binary Outputs

  • 8 × DO (relay or transistor; 250 V AC / 5 A resistive)

Communication

  • Ethernet: 2 × RJ45, 10/100 Mbps; IEC 61850, Modbus TCP, embedded web server

  • Fieldbus: PROFIBUS DP, CANopen, LON (optional)

  • Serial: RS‑232/485 (service)

  • Time Sync: IRIG‑B (optical input)

6. HMI & Data Logging

  • Display: Multilingual backlit LCD, single‑line diagram, fault messages

  • Controls: Local/remote selector, breaker control buttons, LED status indicators

  • Event Log: 30 events, time‑stamped, non‑volatile memoryeero

  • Fault Recorder: 8 analog + 32 binary channels, 1.2 kHz sampling, 1–5 s recordingeero

  • Fault Locator: Calculates fault distance (km) via impedanceeero

7. Mechanical & Environmental

  • Dimensions (W × H × D):

    • Base unit: 255 × 145 × 60 mm

    • HMI: 210 × 150 × 40 mm

  • Weight: Base unit ~1.2 kg; HMI ~0.5 kg

  • Operating Temp: −25°C to +70°C

  • Storage Temp: −40°C to +85°C

  • Humidity: 5%–95% RH, non‑condensing

  • Protection: IP20 (base), IP54 (HMI front)

  • Vibration: 2 g (IEC 60255)

8. Key Features

  • All‑in‑one: Protection, control, measurement, monitoring, diagnostics, communication

  • Flexible Licensing: Enable only needed protection functionseero

  • Redundancy: Dual Ethernet, redundant power supply

  • Cybersecurity: IEC 62443 compliant, user authentication

  • Certifications: CE, UL, CSA, RoHS, ATEX (optional)

9. Applications

  • Medium‑voltage distribution switchgear

  • Primary/secondary substations

  • Industrial plants (mining, metals, pulp & paper, oil & gas)

  • Renewable energy (wind/solar farm grid connection)

  • Motor control centers (MCC), transformer protection


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