IC698PSA100D
May 11, 2026

IC698PSA100D

1. General Description 1.1 Product Overview The IC698PSA100D is a hot-swappable, redundant power supply module designed for Emerson / GE Fanuc PACSystems RX7i PLC chassis. It provides stable regulated multi-output DC power to the RX7i backplane, supporting standard operation, redundant parallel operation, and hot-swap replacement without system shutdown. Widely applied in industrial automation, process control, DCS and SCADA systems. 1.2 Main Features Universal AC/DC wide range input 100W rated total output power Built-in active PFC, high power factor and high efficiency Full protection: OVP, OCP, SCP, OTP, UVP Hot-swappable and redundant parallel operation support ≤15ms seamless failover for redundant configuration Front panel LED status indication and manual on/off control Industrial grade design, suitable for harsh factory environment Compliant with international safety, EMC and RoHS standards

Description

1. General Description

1.1 Product Overview

The IC698PSA100D is a hot-swappable, redundant power supply module designed for Emerson / GE Fanuc PACSystems RX7i PLC chassis. It provides stable regulated multi-output DC power to the RX7i backplane, supporting standard operation, redundant parallel operation, and hot-swap replacement without system shutdown. Widely applied in industrial automation, process control, DCS and SCADA systems.

1.2 Main Features

  • Universal AC/DC wide range input

  • 100W rated total output power

  • Built-in active PFC, high power factor and high efficiency

  • Full protection: OVP, OCP, SCP, OTP, UVP

  • Hot-swappable and redundant parallel operation support

  • ≤15ms seamless failover for redundant configuration

  • Front panel LED status indication and manual on/off control

  • Industrial grade design, suitable for harsh factory environment

  • Compliant with international safety, EMC and RoHS standards

2. Electrical Specifications

2.1 Input Characteristics

表格
ParameterRating
AC Input Voltage85 ~ 264 VAC
AC Frequency47Hz ~ 63Hz
DC Input Voltage100 ~ 150 VDC
Nominal Input120/240 VAC, 125 VDC
Power Factor≥ 0.99 (Active PFC)
Input Isolation1500VAC Input to Output

2.2 Output Characteristics

表格
OutputVoltage RangeMax Current
+5VDC4.875 ~ 5.25VDC20A
+12VDC11.64 ~ 12.6VDC2A
-12VDC-12.6 ~ -11.64VDC1A
Total Output Power100W @ 0°C ~ 60°C
Ripple & Noise≤ 120mV p-p
Line / Load Regulation±1% Typical
AC Line Ride-Through≥15ms

3. Environmental & Mechanical Specifications

3.1 Environmental Conditions

表格
ItemSpecification
Operating Temperature0°C ~ +60°C
Storage Temperature-40°C ~ +85°C
Relative Humidity5% ~ 95% Non-condensing
Operating AltitudeUp to 2000m
Protection GradeIP20

3.2 Mechanical Parameters

表格
ItemSpecification
InstallationRX7i Chassis Slot 0 dedicated position
Module TypePlug-in rack mount
Approx Weight0.9kg
Terminal Wire GaugeInput: AWG16; Ground: AWG12
Terminal Torque0.8 ~ 1.0 N·m

4. Front Panel Indicators & Controls

4.1 LED Indicators

  1. PWR LED
    ON: Input voltage is normal within rated range
    OFF: No input power or input abnormal
  2. OK LED
    ON: All DC outputs normal, module working properly
    OFF: Output abnormal or internal fault
  3. FAULT LED
    ON: Overvoltage, overcurrent, short circuit, over temperature or redundancy failure

4.2 On/Off Switch

Front panel logic switch, used to enable / disable DC backplane output;
does not disconnect the AC input power supply.

5. Installation & Wiring Instructions

5.1 Installation Steps

  1. Cut off the system power before installation and maintenance.

  2. Insert IC698PSA100D into Slot 0 (the leftmost slot) of RX7i chassis.

  3. Push the module firmly until fully engaged with backplane.

  4. Fasten the front panel fixing screws.

  5. Keep surrounding ventilation clearance ≥50mm, avoid heat source and sealed narrow space.

5.2 Wiring Requirements

  • AC wiring: Connect Line (L), Neutral (N), Protective Earth (PE) strictly.

  • DC wiring: Connect positive and negative polarity correctly, no reverse connection.

  • The module internal output is connected to backplane automatically, no external output wiring required.

  • All grounding points must be reliably connected to factory protective earth.

⚠️ Safety Warning
Hazardous high voltage exists inside the module after power-on. All wiring and maintenance must be performed with power completely disconnected.

6. Redundant Configuration

6.1 Redundancy Mode

Support dual-module hot standby redundancy:
Install two IC698PSA100D modules in the same RX7i chassis, connected to the same input power source.

6.2 Failover Performance

  • Automatic fault detection and seamless switching

  • Switching time ≤15ms, no PLC system downtime or reset

  • When the faulty module is replaced and recovered, the system automatically re-establishes redundant backup.

7. Protection Functions

The module integrates complete hardware protection:
  • UVP: Under voltage protection

  • OVP: Over voltage protection

  • OCP: Over current protection

  • SCP: Short circuit protection

  • OTP: Over temperature protection

Most protection modes adopt auto-recovery after fault removal.

8. Maintenance & Troubleshooting

8.1 Daily Maintenance

  • Regularly clean dust on module surface and ventilation holes with dry compressed air every 3~6 months.

  • Check terminal tightness and grounding reliability periodically.

  • Adopt hot-swap replacement for faulty modules without stopping the system.

8.2 Common Troubleshooting

表格
PhenomenonPossible CauseHandling Method
PWR LED offNo input power / loose wiringCheck input voltage and re-tighten terminals
OK LED offOverload / short circuit / internal failureReduce load, inspect I/O short circuit
FAULT LED always onOver temperature / redundancy abnormalImprove cabinet ventilation, check backup power module
Redundancy cannot switchBackup module not powered or not seatedReinstall backup module and check input power

9. Safety & Compliance

  • Comply with IEC 61010-1, EN 61000 series EMC standards

  • UL 1012 certified, CE marked

  • RoHS environmental compliance

  • Do not disassemble the module; no user-serviceable internal parts

10. Ordering Information

Model: IC698PSA100D
Applicable System: PACSystems RX7i PLC Chassis
Manufacturer: Emerson / GE Fanuc
Standard Warranty: 12 Months


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