Kollmorgen SERVOSTAR 610 (10A) Servo Drive Detailed Product Description

I. Product Overview

SERVOSTAR 610 (10A) (Model S61000) is a high-performance digital servo drive within the classic S600 series of Kollmorgen. It is a standard model with a 10A rated current and 7kVA power level. As a mature industrial-grade servo drive, it is renowned for its high dynamic response, wide voltage compatibility, stability and reliability, and rich interfaces. It is specifically designed for medium-power precision motion control and is suitable for 5–7kW servo motors. It is widely used in automation fields such as CNC machines, packaging machinery, semiconductor equipment, robots, etc. 

II. Basic Specification Parameters

1. Core Electrical Parameters

Brand Model: Kollmorgen SERVOSTAR 610 (10A) / S61000

Product Series: SERVOSTAR S600 Fully Digital Servo Driver

Input Voltage: Three-phase 208–480V AC (50/60Hz, wide voltage automatic adaptation)

Rated Capacity: 7kVA (S1 continuous operation)

Output Current: 10.0A RMS (continuous); 30.0A RMS (peak, duration ≤ 3s)

Control Modes: Position Control, Speed Control, Torque Control, Electronic Gear, Synchronous Following

Control Cycle: Current Loop 125μs, Speed Loop 125μs, Position Loop 250μs

Current Loop Bandwidth: ≥ 2.0kHz (High Dynamic Response)

PWM Switching Frequency: 8kHz (Output Stage)

DC Bus Voltage: Maximum 800V DC

Feedback Interface: Resolver, Incremental Encoder, EnDat, Hiperface, SSITBM Automation AG

Communication Interface: CANopen (DS402), SERCOS, ±10V Analog Input

Adapter Motors: Kollmorgen AKM/CDM Series, Third-party Synchronous/Asynchronous Servo Motors

Cooling Method: Forced Air Cooling (Built-in Fan)

2. Physical and Environmental Parameters

Size: 245mm (Width) × 70mm (Height) × 225mm (Depth)

Weight: Approximately 4.0kg

Protection Grade: IP20 (Installed in Cabinet)

Installation Method: Vertical Panel Installation

Operating Temperature: 0°C ~ +45°C (Rated Operating Conditions)

Storage Temperature: -25°C ~ +70°C

Relative Humidity: 5%–95% (No Condensation)

Altitude Limit: ≤ 1000m (No Reduction)

Vibration / Shock: Class 3M1 (IEC 60664-1)

Certification Standards: UL 508C, CE, cULus, EN 61800-5-1

3. Interface and I/O Characteristics

Digital I/O: 4 Isolated Photocoupler Inputs (24V DC), 2 Programmable Outputs (24V DC)

Analog I/O: 1 ±10V Differential Input (16bit), 1 ±10V Analog Output

Control Interface: 4-bit LED Digital Display + 3 Keys + Status Indicator Lights (Ready / Running / Fault)

Safety Function: STO (Safe Torque Off) Safety Torque Off, Compliant with PLd/SIL2

Protection Function: Overcurrent, Overload, Overvoltage, Undervoltage, Overheat, Motor Short Circuit / Grounding, Over-speed, Feedback Loss

Connection Method: Plug-in Screw Terminals (Power / Signal / Feedback Separation)

III. Core Functional Characteristics

1. High Performance Medium Power Motion Control

10A Continuous / 30A Peak Current, Stable Drive for 5–7kW Servo Motors, Meeting Medium Power High Dynamic Requirements.

Current Loop 125μs Ultra-fast Refresh, High Positioning Accuracy, Fast Response, Suitable for High-speed Positioning and Synchronization Scenarios.

Advanced Vector Control Algorithm, Smooth Low-speed Torque, High-speed Efficiency, Precise Control in Full Speed Range.

Adaptive PID, Feedforward Control, Friction Compensation, Vibration Suppression, Ensuring Stable Operation in Complex Conditions.

2. Rich Communication and Control Interfaces

Standard CANopen (DS402): Industrial Standard Bus, PDO/SDO Real-time Communication, Compatible with Mainstream PLC. Support for SERCOS optical fiber: High-speed real-time bus, high multi-axis synchronization accuracy, suitable for high-end CNC systems.

Analog quantity ±10V control: Compatible with traditional pulse / analog control systems, flexible integration.

Modular bus expansion design, supporting subsequent upgrades, protecting equipment investment.

3. Compatibility for all types of feedback

Support for sensor variation, incremental encoders, EnDat, Hiperface, SSI and other mainstream feedback types by TBM Automation AG.

Automatic identification of feedback types, automatic calibration, real-time diagnosis, convenient debugging.

High-resolution signal acquisition, long-distance transmission stability, precise and reliable position feedback.

4. Stable, reliable and safety design

Wide voltage three-phase input (208–480V AC), suitable for global industrial power grids and voltage fluctuations.

Built-in EMI filtering, surge suppression, full metal shielding, strong anti-interference (EMC), stable in industrial environment.

Dual-channel STO safety function: Instantly cuts torque in case of faults, prevents accidental startup, in line with safety standards.

Full-dimensional intelligent protection (overcurrent / overvoltage / overheating / short circuit), hardware self-locking + fault memory, ensuring equipment safety.

Industrial-grade components, enhanced heat dissipation, no fan full-load stability, supporting 7×24-hour continuous operation.

5. Ease of use and maintenance convenience

Intuitive LED digital display + buttons, quick on-site diagnosis and parameter setting.

Complementary Kollmorgen Workbench debugging software, automatic calibration, parameter optimization, real-time monitoring.

Modular design, plug-in terminals, easy fan replacement, convenient maintenance, short downtime.

Four. Application fields

CNC machine tools: machining centers, CNC lathes, milling machines, grinding machines, engraving machines, laser cutting machines

Packaging machinery: vertical packaging machines, pillow packaging machines, labeling machines, filling machines, bag-making machines

Semiconductor equipment: wafer handling, probe stations, dicing machines, chip mounting machines, packaging equipment

Electronic manufacturing: SMT soldering machines, plug-in machines, dispensing machines, inspection equipment

Industrial robots: 4–6-axis joint robots, SCARA robots, handling robots

Textile machinery: high-speed winding heads, twisting machines, knitting machines, printing machines

Rubber and plastic: small injection molding machines, blow molding machines, extruders, calendering machines

Printing equipment: offset printing machines, flexographic printing machines, laminating machines, cutting machines, die-cutting machines

Five. Summary of product core advantages

Medium power high performance: 10A/30A current output, 7kVA capacity, 5–7kW motor perfect match.

High dynamic response: 125μs current loop, bandwidth ≥2kHz, precise positioning, rapid acceleration and deceleration.

Bus compatibility comprehensive: CANopen + SERCOS + analog quantity, suitable for new and old control systems.

Stable, reliable and durable: wide voltage input, full protection, STO safety, industrial-grade design, long-term trouble-free operation.

Easy to use and maintain: intuitive operation, software automatic calibration, modular structure, efficient debugging and maintenance.

Mature classic models: S600 series has been verified in the market, with sufficient spare parts and a complete maintenance system.

Six. Installation and commissioning key points

Install vertically in a well-ventilated control cabinet, with a clear fan air duct and ≥100mm heat dissipation space above and below.

Strictly separate power lines, encoder lines and signal lines with shielding, 360° reliable grounding.

Select ≥4mm² power cables, twisted shielded encoder lines to ensure stable transmission.

Confirm voltage, motor parameters and feedback type match before commissioning, complete automatic calibration through Workbench.

Wait for 5 minutes after power off, wait for the bus voltage to drop to <60V before operating to prevent high-voltage electric shock. Regularly clean the fan and the heat dissipation grille, check the tightness of the terminals to prevent poor contact and overheating.

VII. Notes

This product description is based on the official standard specifications of KEMCO S61000 (SERVOSTAR 610 10A). The S600 series are mature and classic models, although they have been gradually replaced by the S700/AKD series, they are still widely used in industrial automation lines. The actual parameters should be based on the original factory technical manual and product nameplate. Installation, commissioning, and maintenance should be carried out by professional electrical engineers. Unauthorized electrical operation and unauthorized modification are strictly prohibited.