Reliance Electric S-D4022 Node ID & I/O Configuration Module
June 08, 2026

Reliance Electric S-D4022 Node ID & I/O Configuration Module

The S-D4022 is a rack‑mounted industrial node ID and I/O configuration module designed by Reliance Electric (now part of ABB/Baldor) for the AutoMax distributed control system. It functions as a network interface and I/O expansion unit, providing configurable node addressing and discrete I/O for system integration, remote monitoring, and device networking in factory automation. Built for high noise immunity and long‑term stability, it is widely used to expand I/O capacity, enable multi‑drop networks, and streamline configuration in legacy and current AutoMax installations.

Description

Reliance Electric S-D4022 Node ID & I/O Configuration Module

Overview

The S-D4022 is a rack‑mounted industrial node ID and I/O configuration module designed by Reliance Electric (now part of ABB/Baldor) for the AutoMax distributed control system. It functions as a network interface and I/O expansion unit, providing configurable node addressing and discrete I/O for system integration, remote monitoring, and device networking in factory automation. Built for high noise immunity and long‑term stability, it is widely used to expand I/O capacity, enable multi‑drop networks, and streamline configuration in legacy and current AutoMax installations.

Key Features

  • 16 digital inputs / 8 digital outputs with configurable logic and fault indication.

  • Supports up to 255 unique node IDs, allowing large network layouts without address conflicts.

  • RS‑485 Modbus RTU communication with data rates up to 115.2 kbps for long‑haul, reliable links to controllers and SCADA.

  • Designed for direct plug‑in into standard AutoMax PMI racks, sharing the same mechanical and electrical footprint as other S‑D40xx series modules.

  • Front‑panel LEDs for power, network activity, I/O status, and fault diagnostics enable quick local troubleshooting.

  • 24 VDC backplane‑powered with low power consumption, optimized for continuous operation in control cabinets.

  • Reinforced isolation and surge protection for operation in electrically noisy industrial environments.

  • IP20 enclosure for dust and finger‑contact protection; suitable for standard cabinet mounting.

Technical Specifications

  • Manufacturer: Reliance Electric (ABB/Baldor)

  • Model: S‑D4022 (Node ID & I/O Config Module)

  • System Compatibility: Reliance AutoMax Distributed Control System

  • I/O Configuration: 16 digital inputs, 8 digital outputs

  • Network Addressing: 1–255 configurable node IDs

  • Communication: RS‑485, Modbus RTU, up to 115.2 kbps

  • Power Supply: 24 VDC via AutoMax backplane

  • Operating Temperature: 0 °C to +55 °C

  • Storage Temperature: −20 °C to +70 °C

  • Relative Humidity: 5%–95% (non‑condensing)

  • Protection Rating: IP20

  • Mounting: Standard AutoMax 19‑inch rack‑mountable

  • Certifications: CE, UL, RoHS compliant

  • Status: Discontinued by OEM; available as professionally refurbished with full testing and calibration.

Typical Applications

  • Distributed I/O expansion for AutoMax systems in assembly lines, material handling, and packaging machines.

  • Multi‑node network coordination in large factories, allowing consistent addressing across production cells.

  • Machine retrofits and upgrades where existing controllers need additional discrete I/O or Modbus connectivity.

  • Process monitoring for pumps, valves, conveyors, and safety interlocks via digital I/O.

  • Integration with SCADA and HMI systems for centralized data acquisition and remote control.

Compatibility & Availability

The S‑D4022 is fully compatible with the AutoMax hardware ecosystem, including PMI racks, main processors, power supplies, and other S‑D40xx series modules. It offers drop‑in replacement capability for system expansions or repairs. Since original production has ended, most units on the market are refurbished, undergoing complete inspection, component replacement, and functional testing to meet factory performance standards. Reputable suppliers typically provide a 12‑month warranty on refurbished modules.

Advantages

  • Combines node addressing + digital I/O + Modbus communication in one compact module, reducing system complexity.

  • High network capacity (255 nodes) and fast RS‑485 performance support large‑scale automation.

  • Rugged industrial design ensures reliable operation in harsh electrical and mechanical environments.

  • Easy installation and diagnostics via plug‑and‑play rack mounting and front‑panel LEDs.

  • Cost‑effective expansion for legacy AutoMax systems, extending service life without full platform replacement.


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