HG5700C High‑Performance Incremental Rotary Encoder
June 08, 2026

HG5700C High‑Performance Incremental Rotary Encoder

The HG5700C is a compact, rugged incremental rotary encoder designed for industrial motion control and position feedback. Manufactured by Reliance Electric (a brand of Bosch Rexroth), it delivers reliable speed, direction, and position data for servo motors, CNC machinery, and automation systems. It features a precision optical sensing element, robust housing, and standard electrical interface, ensuring stable operation in demanding environments.

Description

HG5700C High‑Performance Incremental Rotary Encoder

The HG5700C is a compact, rugged incremental rotary encoder designed for industrial motion control and position feedback. Manufactured by Reliance Electric (a brand of Bosch Rexroth), it delivers reliable speed, direction, and position data for servo motors, CNC machinery, and automation systems. It features a precision optical sensing element, robust housing, and standard electrical interface, ensuring stable operation in demanding environments.

General Specifications

Manufacturer: Reliance Electric (Bosch Rexroth)
Part Number: HG5700C
Type: Incremental optical rotary encoder
Resolution: Up to 2000 PPR (pulses per revolution), configurable
Supply Voltage: 5 VDC ±5%
Output Signals: Quadrature A/B channels, index (Z) channel
Output Interface: TTL/RS‑422 differential, compatible with standard servo drives
Operating Current: ≤150 mA
Max Operating Speed: 6000 RPM
Protection Rating: IP54 (dust‑protected, splash‑proof)
Operating Temperature: −20°C to +70°C
Storage Temperature: −30°C to +85°C
Housing Material: Die‑cast aluminum
Shaft Type: Solid shaft, 6 mm diameter (standard)
Mounting: Flange‑mount or servo‑motor integrated
Weight: Approximately 0.35 kg

Mechanical Construction

  • Optical Module: High‑precision LED light source and photodetector array, providing consistent pulse output and long service life.

  • Shaft & Bearings: Precision ball bearings support the solid shaft, minimizing radial runout and ensuring smooth rotation at high speeds.

  • Housing & Sealing: Rugged aluminum housing with integrated rubber seals protects internal components from dust, moisture, and industrial contaminants.

  • Coupling Interface: Designed for direct coupling to servo motor shafts, with standardized mounting dimensions for easy replacement.

Core Features

  • High Precision Feedback: Quadrature A/B signals with 90° phase difference enable accurate direction judgment and position tracking; the index (Z) pulse supports precise homing and zero‑position calibration.

  • Wide Environmental Tolerance: IP54 protection and a broad temperature range (−20°C to +70°C) ensure reliable performance in factory floors, machine shops, and outdoor automation sites.

  • Standard Compatibility: TTL/RS‑422 differential outputs work seamlessly with Reliance Electric, Allen‑Bradley, and other mainstream servo drives and motion controllers.

  • Compact & Durable: Small form factor saves installation space; robust mechanical design resists vibration and shock in high‑dynamic applications.

  • Long‑Term Stability: Non‑contact optical sensing eliminates wear‑related drift, maintaining consistent accuracy over millions of revolutions.

Application Scope

  • Primary Applications: Servo motor feedback, CNC machine tools, packaging machinery, material handling systems, industrial robotics, and printing equipment.

  • Industrial Sectors: Automotive manufacturing, electronics assembly, food and beverage processing, plastics machinery, and general automation requiring precise motion control.

  • System Integration: Compatible with Reliance Electric GV3000, SP500, and Allen‑Bradley Ultra series drives, supporting closed‑loop speed and position control.

Installation & Maintenance

  • Installation: Align the encoder shaft with the motor shaft using a flexible coupling to avoid misalignment. Secure the encoder flange with mounting bolts and connect the feedback cable to the drive.

  • Wiring: Follow the standard pinout: 5 VDC (power), GND (ground), A+, A−, B+, B− (quadrature signals), Z+, Z− (index signal). Use shielded cable to reduce electromagnetic interference (EMI).

  • Maintenance: The encoder is maintenance‑free under normal operating conditions. Periodically inspect cable connections for tightness and check for dust or moisture ingress. Avoid excessive shaft load and vibration.

Quality & Compliance

  • Compliance: CE certified, meeting EU EMC and safety standards; RoHS compliant (lead‑free construction).

  • Reliability: Factory‑tested for vibration, shock, and temperature cycling; proven performance in global industrial installations.

  • Warranty: Standard 1‑year manufacturer warranty; extended warranty available for industrial applications.


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