ACDA-22 Reliance Electric Vectrive AC Servo Converter
June 08, 2026

ACDA-22 Reliance Electric Vectrive AC Servo Converter

The ACDA-22 (also known as EXCA-22) is a high-performance AC-to-DC servo converter designed and manufactured by Reliance Electric (now part of Rockwell Automation). It serves as the power conversion core for the Vectrive series servo systems, delivering stable DC bus power to servo drives in industrial motion control applications.

Description

ACDA-22 Reliance Electric Vectrive AC Servo Converter

The ACDA-22 (also known as EXCA-22) is a high-performance AC-to-DC servo converter designed and manufactured by Reliance Electric (now part of Rockwell Automation). It serves as the power conversion core for the Vectrive series servo systems, delivering stable DC bus power to servo drives in industrial motion control applications.

Product Overview

The ACDA-22 is a 22 kW (30 HP) regenerative AC-DC converter that converts three-phase AC input into regulated DC power for servo amplifiers. It integrates IGBT-based power modules, regenerative braking capability, and comprehensive protection circuits. Engineered for high-precision motion control, it excels in dynamic response and energy efficiency across heavy-duty industrial environments.

Key Specifications

  • Part Number: ACDA-22 (alternative model EXCA-22)

  • Manufacturer: Reliance Electric (Rockwell Automation)

  • Product Series: Vectrive AC Servo

  • Rated Power: 22 kW (30 HP)

  • Input Voltage: 380–480 VAC, 3-phase, 50/60 Hz

  • Output Voltage: 540–680 VDC (regulated DC bus)

  • Continuous Current: 45 A (DC)

  • Regeneration: Built-in regenerative braking (returns energy to AC line)

  • Protection: Overvoltage, undervoltage, overcurrent, short-circuit, overtemperature, phase loss

  • Enclosure: NEMA 1 (IP20), steel chassis with coated finish

  • Cooling: Forced-air cooling (integrated fan)

  • Operating Temperature: 0°C to +45°C (32°F to 113°F)

  • Dimensions (W×H×D): 320 mm × 500 mm × 200 mm (12.6" × 19.7" × 7.9")

  • Weight: Approx. 28 kg (62 lb)

  • Status: Obsolete / Legacy (discontinued by OEM; available as refurbished/used)

Core Features and Benefits

  • Regenerative Capability: Recaptures kinetic energy during deceleration and feeds it back to the AC power grid, reducing energy consumption and heat generation compared to traditional resistor braking.

  • High Power Density: Compact 22 kW design saves panel space while delivering robust power for high-torque servo applications.

  • Stable DC Bus Regulation: Maintains consistent DC voltage under fluctuating loads, ensuring precise servo motor speed and position control.

  • Comprehensive Protection: Multi-layered protection safeguards the converter and connected servo drives from electrical faults, minimizing downtime and maintenance costs.

  • Rugged Industrial Design: Durable steel enclosure and vibration-resistant components withstand harsh factory conditions, including dust, moisture, and mechanical shock.

  • Seamless System Integration: Compatible with Reliance Electric Vectrive servo drives (e.g., ACDA series), enabling easy retrofit into existing motion control systems.

Applications

The ACDA-22 is designed for high-power servo motion control across industries:
  • Machine Tools: CNC milling machines, lathes, and grinding machines

  • Material Handling: High-speed cranes, hoists, and automated guided vehicles (AGVs)

  • Packaging & Printing: Web handling, roll-to-roll processing, and high-speed packaging lines

  • Plastics & Rubber: Injection molding machines, extruders, and blow molding equipment

  • Legacy System Upgrades: Replacement for aging Vectrive converters in Reliance Electric servo installations

Lifecycle and Availability

  • Original Production: Discontinued by Reliance Electric/Rockwell Automation; classified as legacy/obsolete.

  • Current Availability: Supplied by authorized distributors as professionally refurbished and tested used units.

  • Warranty: 12‑month warranty for refurbished units; extended options available.

  • Testing: Each unit undergoes full electrical testing, including insulation resistance, continuity, load, and regeneration performance verification, to meet original Reliance Electric specifications.


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