9097-1126 Reliance Electric PRO-400K Stored Motion Profile Controller
Description
9097-1126 Reliance Electric PRO-400K Stored Motion Profile Controller
Product Overview
Model Nomenclature
9097: Base series code for Reliance Electric’s motion control platform.
1126: Specific configuration identifier for the PRO-400K controller, denoting firmware revision, memory capacity, and I/O configuration.
Core Functionality
Electrical Specifications
Input Voltage: 24 VDC ±10% (20.4–26.4 VDC)
Operating Current: 300 mA maximum
Control Outputs: Opto‑isolated, 24 VDC, 500 mA per channel (for drive enable, start/stop, fault reset)
Feedback Inputs: Quadrature encoder (A/B/Z) up to 500 kHz, TTL/RS‑422 compatible
Communication: RS‑232 serial port (9600–19.2 kbps) for programming and monitoring
Memory: 128 KB flash (profile storage), 8 KB RAM (runtime)
Isolation: 500 VAC dielectric strength between I/O and power circuits
Mechanical & Construction
Enclosure: Rugged aluminum chassis, industrial painted finish, rated IP20
Mounting: Panel‑mountable with standard 4‑hole pattern (160 mm × 100 mm)
Dimensions: 180 mm (W) × 110 mm (H) × 45 mm (D)
Weight: Approx. 1.8 kg (4.0 lbs)
Terminals: Screw terminals for power, I/O, encoder, and serial connections; clearly labeled
LED Indicators: Power, Run, Fault, Profile Active, Encoder Status
Key Features
Stored Profile Operation: Executes up to 16 preprogrammed motion sequences without host control
High‑Resolution Feedback: Supports quadrature encoders for accurate position/speed regulation
Opto‑Isolated I/O: Ensures noise immunity and electrical safety in industrial environments
Non‑Volatile Memory: Profiles retained without power; easy to update via serial port
Flexible Triggering: Profile start via discrete input, serial command, or external sensor
Comprehensive Protection: Overvoltage, undervoltage, overcurrent, and encoder fault detection
Applications
Industrial Automation: CNC machinery, automated assembly lines, packaging equipment
Material Handling: Conveyors, indexing tables, pick‑and‑place systems
Precision Positioning: Robotics, laser cutting, engraving, and inspection systems
Retrofit Projects: Ideal for upgrading legacy Reliance Electric drives (e.g., Max‑400, FlexPak 3000)
Lifecycle & Warranty
Production Status: Original manufacturing discontinued by Reliance Electric
Available Conditions: New surplus (factory sealed), refurbished (tested, calibrated, cleaned), tested used (fully functional)
Warranty: 12–24 months from authorized suppliers; new surplus may carry extended coverage
Testing: All units undergo 8‑hour dynamic testing, verifying profile execution, feedback accuracy, and protection circuits
Compatibility
Drives: Reliance Electro‑Craft Max‑400, FlexPak 3000, and compatible third‑party servo drives
Motors: Brushed/brushless DC servo motors with quadrature encoder feedback
Programming: Configured via Reliance Electric’s PRO‑400K software (DOS‑based) or third‑party tools
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