Product Specification: B&R 5PC600.X855-03 Cable

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

Core Electrical Specifications

• Cable Type: B&R proprietary AP Link (Automation Panel Link) cable, integrated data and power transmission.

• Conductor Material: Bare annealed copper, fine-stranded (Class 5 per IEC 60228/VDE 0295) for high flexibility and conductivity.

• Conductor Configuration: Multi-core design—4×power conductors (24 V DC), 2×differential data pairs (twisted pair for high-speed signal), 1×ground conductor.

• Nominal Voltage: 300/500 V (Uo/U), suitable for industrial low-voltage power and signal transmission.

• Test Voltage: 2000 V (core-to-core, core-to-shield), ensuring dielectric strength and insulation reliability.

• Current Rating: 3 A (continuous, 24 V DC power conductors), sufficient for touch screen and peripheral power supply.

• Data Transmission Rate: Up to 100 Mbps (differential pairs), supporting real-time HMI data, video, and control signal transmission.

• Characteristic Impedance: 100 Ω (differential pairs), matched to AP Link interface for minimal signal reflection.

• Insulation Resistance: ≥20 MΩ·km (20°C), ensuring long-term insulation performance.

Mechanical and Construction Properties

• Cable Length: Standard 2 m; optional 5 m/10 m (custom lengths available on request).

• Outer Diameter: 8.5 mm ±0.3 mm (compact design for easy routing in APC620 chassis and cable ducts).

• Construction Layers (Inner to Outer):

  1. Core Insulation: PVC (TI1 class per VDE 0281), color-coded for power/data/ground identification.

  2. Twisted Pairs: Differential data pairs twisted at 25 mm pitch to reduce crosstalk and electromagnetic interference (EMI).

  3. Inner Sheath: PETP foil wrapping, providing mechanical protection and insulation stability.

  4. Shielding: Tinned copper braid (85% coverage), protecting against EMI/RFI interference in high-noise industrial environments.

  5. Outer Sheath: PUR (polyurethane), gray (RAL 7000), abrasion-resistant, oil-resistant, notch-resistant, and flame-retardant.

• Flexibility: High-flex design, suitable for fixed installation and limited dynamic bending (cable chain use up to 5 m travel, 0.5 million bending cycles).

• Bending Radius: Fixed installation: 5×cable diameter (42.5 mm); flexible application: 10×cable diameter (85 mm).

• Weight: Approximately 0.08 kg/m (lightweight for easy handling and installation).

• Connectors: Molded industrial connectors at both ends—male AP Link connector (CPU motherboard side), female AP Link connector (touch screen side); gold-plated contacts for low contact resistance and corrosion resistance, with locking mechanism for secure connection.

Environmental and Chemical Resistance

• Operating Temperature: -40°C to +70°C (fixed installation); +5°C to +70°C (flexible application).

• Storage Temperature: -50°C to +80°C.

• Relative Humidity: 10%–95% (non-condensing, operational/storage).

• Chemical Resistance: Resistant to mineral oils, greases, hydraulic fluids, and common industrial chemicals; limited resistance to strong acids, alkalis, and solvents.

• Flame Retardancy: Compliant with IEC 60332-1-2/VDE 0482-332-1-2, self-extinguishing, no flame spread.

• UV Resistance: Limited UV resistance; avoid prolonged direct sunlight for outdoor use.

• Pollution Degree: 2 (industrial environment per EN 61131-2).

Compliance and Certification

3. Core Functions and Product Positioning

Core Functions

• Integrated Data & Power Transmission: Combines high-speed differential data transmission (up to 100 Mbps) and 24 V DC power delivery in a single cable, eliminating the need for separate power and data cables and simplifying system wiring.

• EMI/RFI Noise Suppression: 85% coverage tinned copper braid shielding and twisted pair data design minimize electromagnetic interference from industrial motors, inverters, and high-power equipment, ensuring stable signal transmission in noisy environments.

• Rugged Industrial Durability: PUR outer sheath provides excellent abrasion, oil, and notch resistance, while fine-stranded copper conductors deliver high flexibility for routing in tight spaces or dynamic cable chains.

• Secure & Reliable Connection: Molded gold-plated AP Link connectors with locking mechanisms ensure tight, vibration-resistant connections, preventing loose contacts and signal/power interruptions in high-vibration machinery environments.

• Seamless APC620 Compatibility: Exclusively designed for APC620 systems, fully compatible with 5PC600.X855-03 CPU motherboards and 5PC600.X855-02 touch screens, supporting plug-and-play integration without additional configuration.

Operational Features

Product Positioning

4. Core Performance Parameters

Electrical Performance

• Conductor: Fine-stranded bare copper (Class 5).

• Data Rate: Up to 100 Mbps (differential pairs).

• Voltage Rating: 300/500 V (Uo/U).

• Current Rating: 3 A (24 V DC).

• Insulation Resistance: ≥20 MΩ·km (20°C).

Mechanical Performance

• Standard Length: 2 m (5 m/10 m optional).

• Outer Diameter: 8.5 mm ±0.3 mm.

• Bending Radius: 5×d (fixed), 10×d (flexible).

• Weight: ~0.08 kg/m.

• Shield Coverage: 85% (tinned copper braid).

Environmental Performance

• Operating Temperature: -40°C to +70°C (fixed).

• Flame Retardancy: IEC 60332-1-2 compliant.

• Oil Resistance: Excellent (mineral oils/greases).

• UV Resistance: Limited (avoid direct sunlight).

5. Compatible Devices and Matching Accessories

Compatible Hardware

• CPU Motherboards: B&R 5PC600.X855-03 (primary), backward compatible with 5PC600.X855-00/01.

• Touch Screens: B&R 5PC600.X855-02 (APC620 dedicated 15-inch touch screen).

• Host Chassis: B&R APC620 series (5PC600.SX01-00, 5PC600.SX02-00, 5PC600.SX05-00, 5PC600.SX05-01).

• Extension Accessories: AP Link cable extenders (for lengths >10 m), cable glands (for cabinet entry), cable ties (for routing management).

• Replacement Parts: AP Link connector kits (male/female), cable repair sleeves, shielding tape (for minor damage).

Compatible Systems & Software

• Operating Systems: Windows XP Embedded, Windows 7, Windows 10 IoT Enterprise, Linux (real-time variants).

• Software: B&R Automation Studio (HMI configuration/diagnostics), system monitoring tools, touch calibration software.

Installation & Maintenance Tools

• Tools: Phillips screwdriver, cable cutter, crimping tool (for repair), anti-static ESD mat/gloves.

• Maintenance Kit: Contact cleaner (for connectors), microfiber cloth (for sheath cleaning), cable tie set, replacement connectors.

6. Application Scope and Usage Notes

Application Scope

• Factory Automation: Assembly line control stations, packaging machinery HMI panels, material handling system terminals, centralized factory monitoring workstations.

• Process Automation: Water treatment plant control rooms, pharmaceutical production line interfaces, food & beverage processing monitoring terminals, chemical plant operator panels.

• Machinery Automation: Textile machinery control panels, plastic processing machine HMI, woodworking CNC operator stations, metalworking equipment interfaces.

• Industrial HMI & Monitoring: Industrial data visualization terminals, remote monitoring stations, machine vision system interfaces, building automation HMI (industrial facilities).

Usage Notes