June 08, 2026

Product Specification: B&R 5PC600.SX05-01 APC System Unit

The 5PC600.SX05-01 is a high-performance, highly expandable industrial APC system unit within the B&R Automation PC 620 (APC620) series, designed for complex, high-demand automation applications. It integrates robust industrial computing, five full-size PCI expansion slots, dual storage bays, and comprehensive I/O connectivity in a heavy-duty, fanless chassis. Engineered for 24/7 continuous operation in harsh industrial environments, it serves as a centralized control platform for large-scale factory automation, multi-axis motion control, process control, and integrated HMI systems, delivering exceptional scalability and reliability.

Description

Product Specification: B&R 5PC600.SX05-01 APC System Unit

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

Manufacturer: B&R Industrial Automation. Model: 5PC600.SX05-01. Alternative reference: 5PC600SX0501. Description: APC620 system unit with 5×full-size PCI slots, 2×drive bays, passive cooling, 24 V DC wide-range power supply, and rich native I/O. Product type: Industrial PC (IPC) system unit, APC620 platform, 5PC series.

Core System Specifications

Processor Support: Intel Celeron M/Pentium M (Socket 479) industrial low-power CPUs with extended lifecycle support.
Chipset: Intel 945GME (industrial-grade, long-term availability).
Memory: 1×DDR2 SO-DIMM slot, up to 2 GB (667 MHz, non-ECC).
Storage: 2×2.5” SATA II bays (HDD/SSD) or CompactFlash slots (tool-less access, supports redundant storage).
Expansion Slots: 5×full-size, 32-bit/33 MHz PCI 2.2 slots (supports 5 V/3.3 V industrial cards, including motion control, fieldbus, and I/O cards).
Graphics: Integrated Intel GMA 950 (DVI-I/Smart Display Link output, max resolution 1920×1200).
AP Link: 1×AP Link slot for direct connection to B&R Automation Panels.

Electrical Characteristics

Power Supply: 24 V DC ±20% (18–30 V DC, industrial wide-range input).
Power Consumption: 55–75 W (base system, full load with PCI cards).
Protection Features: Overvoltage, undervoltage, reverse polarity, short-circuit protection; 10 ms hold-up via buffering capacitors; overcurrent and overtemperature protection for internal circuits.
Internal Power Distribution: Isolated DC/DC converters generate 5 V, 12 V, 3.3 V, -12 V for system, peripherals, and expansion slots.
Battery: Removable 3 V lithium battery (model 0AC201.9, 2.5-year service life) for RTC, BIOS settings, and system parameter retention.
Current Rating: Max 4.0 A (full system load, including all PCI slots and peripherals).

Physical and Mechanical Properties

Dimensions: 250 mm (W) × 185 mm (D) × 150 mm (H) (expanded industrial chassis for multi-slot expansion).
Weight: Approximately 5.0 kg (base system, no fan kit).
Construction: Heavy-duty steel chassis, aluminum passive heat sink (fanless design), anti-corrosion coating, reinforced PCI slot retention and connector ports.
Protection Rating: IP30 (front panel; rear I/O and expansion ports IP20, dust and splash resistant).
Vibration Resistance: 2–9 Hz (1.75 mm amplitude); 9–200 Hz (0.5 g continuous, EN 61131-2 compliant).
Shock Resistance: 15 g (11 ms pulse, operational; 30 g non-operational).
Mounting: Panel mount or cabinet mount (heavy-duty brackets included, vertical/horizontal installation compatible).
Front Panel Features: Power button, reset button, buzzer, LED indicators (Power, HDD, Link, Run, Fault), dongle port, PS/2 combo port.

Environmental Limits

Operating Temperature: 0°C to +50°C (passive cooling; extends to +55°C with optional fan kit).
Storage Temperature: -40°C to +75°C.
Relative Humidity: 10%–95% (non-condensing, operational/storage).
Pollution Degree: 2 (industrial environment per EN 61131-2).
Altitude: Up to 3,000 m (no performance derating; above 3,000 m, derate 1°C per 300 m).

Compliance and Certification

Compliant with EN 61131-2, EN 61000-6-2, EN 61000-6-4, EN 60950-1. Certifications: CE, UKCA, cULus, RoHS, REACH. 100% factory tested for functionality, thermal stability, vibration durability, electrical safety, and expansion slot compatibility before delivery.

3. Core Functions and Product Positioning

Core Functions

Maximum Expansion Capability: Five full-size PCI slots enable integration of multiple fieldbus (PROFIBUS/DeviceNet/EtherCAT), multi-axis motion control, or high-density I/O cards for complex system expansion.
Dual Storage Redundancy: Two drive bays support redundant HDD/SSD configuration for data backup, system recovery, and enhanced reliability.
Fanless Passive Cooling: Aluminum heat sink eliminates fan noise and mechanical failure points, ideal for dust-prone, low-maintenance industrial environments.
Rich Native Connectivity: Equipped with 2×Gigabit Ethernet (10/100 Mbps), 2×USB 2.0, 2×RS232, 1×DVI-I/Smart Display Link, AC97 audio I/O, PS/2 port, and 1×AP Link for seamless HMI integration.
Advanced System Diagnostics: LED indicators and buzzer for power, HDD activity, network status, and fault alerts; hardware watchdog for automatic system recovery in case of crashes.
Easy Maintenance: Tool-less storage access; removable battery for parameter retention; dust-resistant PCI slots and ports for long-term reliability.

Operational Features

Designed for 24/7 continuous operation with minimal maintenance. The fanless design reduces mean time to repair (MTTR) and eliminates fan-related failures, while industrial-grade components ensure a mean time between failures (MTBF) of >180,000 hours at 25°C (base system). The five PCI slots support standard industrial cards, enabling flexible system upgrades without replacing the entire unit.

Product Positioning

A high-end, scalable APC system unit for the B&R APC620 platform, the 5PC600.SX05-01 targets large-scale, complex automation applications requiring maximum expansion, redundant storage, and integrated HMI connectivity. It is ideal for machine builders and system integrators deploying large packaging lines, multi-axis CNC machinery, process control systems (water treatment, pharmaceutical, chemical), and centralized factory automation control rooms—where high computing power, extensive I/O integration, and system reliability are critical.

4. Core Performance Parameters

Computing Performance

CPU Range: Intel Celeron M (up to 1.5 GHz) to Pentium M (up to 2.0 GHz).
Memory: Up to 2 GB DDR2 (667 MHz).
Storage: SATA II (3 Gb/s) or CompactFlash (dual-bay support for redundancy).
Graphics Resolution: 1920×1200 (DVI-I, 60 Hz).

Expansion & Interface Performance

PCI Slots: 5×full-size PCI (32-bit/33 MHz, PCI 2.2 compliant, supports 5 V/3.3 V cards).
Ethernet: 2×10/100 Mbps (IEEE 802.3, for network communication and data transfer).
USB: 2×2.0 (480 Mb/s, for peripheral devices and data storage).
Serial: 2×RS232 (DB9, 115.2 kbps max, for legacy device communication).
AP Link: 1×slot for B&R Automation Panel connection (high-speed HMI integration).

Cooling & Reliability Performance

Base Cooling: Passive aluminum heat sink (0°C to +50°C ambient operation).
Upgraded Cooling: Optional compact fan kit (low noise, for +50°C ambient or high-load operation).
Noise Level: 0 dB(A) (fanless standard configuration).
MTBF: >180,000 hours (25°C, base system).
Service Life: 10 years (industrial component lifecycle).
Battery Life: 2.5 years (RTC/BIOS/system parameter battery).

5. General Matching Accessories and Compatible Devices

Compatible Hardware

Cooling Upgrade: Compact fan kit (for high ambient temperatures or 24/7 high-load operation).
Replacement Parts: 3 V lithium battery (0AC201.9), dust filters, 24 V DC power supply units, PCI slot protective covers, port dust plugs.
Expansion Cards: PCI-based PROFIBUS/DeviceNet/EtherCAT communication cards, digital/analog I/O cards, multi-axis motion control cards, serial interface cards.
Storage: 2.5” SATA II HDD/SSD (industrial-grade), CompactFlash cards (dual-bay compatible).
Cables: Ethernet cables, serial cables, USB cables, DVI-I/Smart Display Link cables, AP Link cables, power cables.

Installation & Maintenance Tools

Tools: Phillips screwdriver, anti-static gloves, ESD mat (for PCI card, storage, and battery maintenance).
Cleaning Kit: Soft brush, compressed air (for chassis, PCI slots, and port cleaning).

Software & Documentation

Operating Systems: Windows XP Embedded, Windows 7, Windows 10 IoT Enterprise, Linux (real-time variants supported for motion control).
Software: B&R Automation Studio (system configuration, programming, and diagnostics), thermal monitoring tools, system recovery software.
Documentation: APC620 user manual, 5PC600.SX05-01 technical datasheet, installation guide, PCI expansion configuration manual, redundancy setup guide.

6. Application Scope and Usage Notes

Application Scope

Factory Automation: Large complex assembly lines, multi-axis motion control stations, centralized HMI systems, material handling systems (large conveyors, automated guided vehicles).
Process Automation: Water treatment (large municipal plants), pharmaceutical (full production lines), food & beverage (large processing and packaging lines), chemical processing (medium-to-large plants), energy management systems.
Machinery Automation: Large packaging machines, textile machinery (multi-axis looms), plastic processing machinery (large injection molders), woodworking equipment (multi-axis CNC machines), metalworking machinery.
Building Automation: HVAC systems (large commercial/industrial facilities), access control (campus-wide), energy management (industrial complexes), smart building control systems.

Usage Notes

This APC system unit is exclusively designed for the B&R APC620 platform with five full-size PCI slots; it is incompatible with 1/2/3 PCI slot models (e.g., 5PC600.SX01-00, 5PC600.SX02-00, 5PC600.SF03-00). When installing multiple PCI cards, calculate power consumption to avoid exceeding the 4.0 A max current rating, which may trigger overcurrent protection. For redundant storage configuration, use identical industrial-grade HDD/SSD models to ensure data synchronization and reliability. Before installing/replacing PCI cards, storage devices, or the battery, cut off the host power supply and take anti-static measures; never hot-swap non-hot-swap PCI cards to avoid damaging internal circuitry. Regularly clean PCI slots, ports, and dust filters every 3–6 months based on on-site environmental conditions to maintain contact integrity and thermal efficiency. For ambient temperatures above 45°C or continuous high-load operation (e.g., all PCI slots in use), the optional fan kit is recommended to ensure thermal stability and prevent overheating.

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