June 08, 2026

Product Specification: B&R 5PC600.SX05-00 Control System

The 5PC600.SX05-00 is a high‑expandability industrial control system unit within the B&R Automation PC 620 (APC620) series, engineered for complex automation applications demanding robust computing, multi‑slot expansion, and reliable 24/7 operation. Designed as a scalable platform for factory automation, process control, and machinery requiring extensive I/O and fieldbus integration, it features five full‑size PCI slots, two drive bays, one AP Link slot, and passive cooling in a heavy‑duty chassis. This system balances performance, flexibility, and durability for centralized control in medium‑to‑large industrial environments.

Description

Product Specification: B&R 5PC600.SX05-00 Control System

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

Manufacturer: B&R Industrial Automation. Model: 5PC600.SX05-00. Alternative reference: 5PC600SX0500. Description: APC620 control system unit with 5×full‑size PCI slots, 2×drive bays, 1×AP Link slot, passive cooling, 24 V DC power supply. Product type: Industrial PC (IPC) control system, APC620 platform, 5PC series.

Core System Specifications

Processor Support: Intel Celeron M/Pentium M (Socket 479) industrial low‑power CPUs with extended lifecycle support.
Chipset: Intel 945GME (industrial‑grade, long‑term availability).
Memory: 1×DDR2 SO‑DIMM slot, up to 2 GB (667 MHz, non‑ECC).
Storage: 2×2.5” SATA II bays (HDD/SSD) or CompactFlash slots (tool‑less access).
Expansion Slots: 5×full‑size, 32‑bit/33 MHz PCI 2.2 slots (supports 5 V/3.3 V industrial cards).
Graphics: Integrated Intel GMA 950 (DVI‑I/Smart Display Link output, max resolution 1920×1200).
AP Link: 1×AP Link slot for connection to B&R Automation Panels.

Electrical Characteristics

Power Supply: 24 V DC ±20% (18–30 V DC, industrial wide‑range input).
Power Consumption: 50–70 W (base system, full load).
Protection: Overvoltage, undervoltage, reverse polarity, short‑circuit protection; 10 ms hold‑up via buffering capacitors.
Internal Power Distribution: Isolated DC/DC converters generate 5 V, 12 V, 3.3 V, -12 V for system and peripherals.
Battery: Removable 3 V lithium battery (2.5‑year service life) for RTC and BIOS settings.
Current Rating: Max 3.5 A (full load).

Physical and Mechanical Properties

Dimensions: 250 mm (W) × 185 mm (D) × 150 mm (H) (expanded industrial chassis for multi‑slot configuration).
Weight: Approximately 4.8 kg (base system, no fan kit).
Construction: Heavy‑duty steel chassis, aluminum passive heat sink, anti‑corrosion coating, reinforced PCI slot retention.
Protection Rating: IP30 (front panel; rear I/O IP20, dust and splash resistant).
Vibration Resistance: 2–9 Hz (1.75 mm amplitude); 9–200 Hz (0.5 g continuous, EN 61131‑2 compliant).
Shock Resistance: 15 g (11 ms pulse, operational; 30 g non‑operational).
Mounting: Panel mount or cabinet mount (heavy‑duty brackets included, vertical/horizontal installation compatible).
Front Panel Features: Power button, reset button, buzzer, LED indicators (Power, HDD, Link, Run), dongle port, PS/2 combo port.

Environmental Limits

Operating Temperature: 0°C to +50°C (passive cooling; extends to +55°C with optional fan kit).
Storage Temperature: -40°C to +75°C.
Relative Humidity: 10%–95% (non‑condensing, operational/storage).
Pollution Degree: 2 (industrial environment per EN 61131‑2).
Altitude: Up to 3,000 m (no performance derating; above 3,000 m, derate 1°C per 300 m).

Compliance and Certification

Compliant with EN 61131‑2, EN 61000‑6‑2, EN 61000‑6‑4, EN 60950‑1. Certifications: CE, UKCA, cULus, RoHS, REACH. 100% factory tested for functionality, thermal stability, vibration durability, and electrical safety.

3. Core Functions and Product Positioning

Core Functions

High‑Expandability Computing: Five full‑size PCI slots enable integration of multiple fieldbus (PROFIBUS/DeviceNet/EtherCAT), motion control, or I/O cards for complex system expansion.
Dual Storage Flexibility: Two drive bays support redundant storage (HDD/SSD) for data backup and system reliability.
Fanless Passive Cooling: Aluminum heat sink eliminates fan noise and failure points, ideal for dust‑prone, low‑maintenance industrial environments.
Rich Native Connectivity: Equipped with 2×Gigabit Ethernet (10/100 Mbps), 2×USB 2.0, 2×RS232, 1×DVI‑I/Smart Display Link, AC97 audio I/O, PS/2 port, and 1×AP Link for HMI integration.
Advanced Diagnostics: LED indicators and buzzer for power, HDD activity, network status, and fault alerts; hardware watchdog for automatic system recovery.
Easy Maintenance: Tool‑less storage access; removable battery for parameter retention; dust‑resistant PCI slots for long‑term reliability.

Operational Features

Designed for 24/7 continuous operation with minimal maintenance. The fanless design reduces mean time to repair (MTTR) and eliminates fan‑related failures, while industrial‑grade components ensure a mean time between failures (MTBF) of >180,000 hours at 25°C (base system). The five PCI slots support hot‑swap functionality for select cards, enabling system upgrades without shutdown.

Product Positioning

A high‑performance, scalable control system for the B&R APC620 platform, the 5PC600.SX05-00 targets medium‑to‑large automation applications requiring extensive I/O and fieldbus integration. It is ideal for machine builders and system integrators deploying complex packaging lines, textile machinery, process control systems, and factory automation lines—where multi‑axis motion control, redundant storage, and HMI integration are critical.

4. Core Performance Parameters

Computing Performance

CPU Range: Intel Celeron M (up to 1.5 GHz) to Pentium M (up to 2.0 GHz).
Memory: Up to 2 GB DDR2 (667 MHz).
Storage: SATA II (3 Gb/s) or CompactFlash (dual‑bay support).
Graphics Resolution: 1920×1200 (DVI‑I, 60 Hz).

Expansion & Interface Performance

PCI Slots: 5×full‑size PCI (32‑bit/33 MHz, PCI 2.2 compliant).
Ethernet: 2×10/100 Mbps (IEEE 802.3).
USB: 2×2.0 (480 Mb/s).
Serial: 2×RS232 (DB9, 115.2 kbps max).
AP Link: 1×slot for B&R Automation Panel connection.

Cooling & Reliability Performance

Base Cooling: Passive aluminum heat sink (0°C to +50°C).
Upgraded Cooling: Optional compact fan kit (low noise, for +50°C ambient operation).
Noise Level: 0 dB(A) (fanless standard).
MTBF: >180,000 hours (25°C, base system).
Service Life: 10 years (industrial component lifecycle).
Battery Life: 2.5 years (RTC/BIOS battery).

5. General Matching Accessories and Compatible Devices

Compatible Hardware

Cooling Upgrade: Compact fan kit (for +50°C ambient or high‑load operation).
Replacement Parts: 3 V lithium battery (0AC201.9), dust filters, 24 V DC power supply units, PCI slot protective covers.
Expansion Cards: PCI‑based PROFIBUS/DeviceNet/EtherCAT communication cards, digital/analog I/O cards, motion control cards.
Storage: 2.5” SATA II HDD/SSD, CompactFlash cards (dual‑bay compatible).
Cables: Ethernet cables, serial cables, USB cables, DVI‑I/Smart Display Link cables, AP Link cables.

Installation & Maintenance Tools

Tools: Phillips screwdriver, anti‑static gloves, ESD mat (for PCI card and storage maintenance).
Cleaning Kit: Soft brush, compressed air (for chassis, PCI slots, and filter cleaning).

Software & Documentation

Operating Systems: Windows XP Embedded, Windows 7, Windows 10 IoT Enterprise, Linux.
Software: B&R Automation Studio (configuration/programming), thermal monitoring tools, system diagnostic software.
Documentation: APC620 user manual, 5PC600.SX05-00 technical datasheet, installation guide, PCI expansion configuration manual.

6. Application Scope and Usage Notes

Application Scope

Factory Automation: Complex assembly lines, material handling systems, multi‑axis motion control stations, centralized HMI systems.
Process Automation: Water treatment (large plants), pharmaceutical (full production lines), food & beverage (processing and packaging lines), chemical processing (small‑to‑medium plants).
Machinery Automation: Large packaging machines, textile machinery, plastic processing machinery (medium‑to‑large injection molders), woodworking equipment (multi‑axis CNC machines).
Building Automation: HVAC systems (large facilities), access control (campus‑wide), energy management (industrial complexes).

Usage Notes

This control system is exclusively designed for the B&R APC620 platform with five full‑size PCI slots; it is incompatible with 1/2/3 PCI slot models (e.g., 5PC600.SX01-00, 5PC600.SX02-00, 5PC600.SF03-00). When installing multiple PCI cards, ensure proper power loading (max 3.5 A full load) to avoid overcurrent protection tripping. For redundant storage configuration, use identical HDD/SSD models to ensure data synchronization. Before installing/replacing PCI cards or storage devices, cut off the host power supply and take anti‑static measures; never hot‑swap non‑hot‑swap PCI cards to avoid burning circuitry. Regularly clean PCI slots and dust filters every 3–6 months based on on‑site environment to maintain contact integrity. For ambient temperatures above 45°C or 24/7 high‑load operation, the optional fan kit is recommended to ensure thermal stability.

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