June 08, 2026

Product Specification: B&R 5MP040.0381-02 Mobile Panel (Not Servo Drive)

The 5MP040.0381-02 is a compact, rugged 3.8‑inch mobile operator panel (not a servo drive) from B&R Industrial Automation (ABB Group), part of the Mobile Panel 40 series. Designed for portable, hands‑on operation of B&R automation systems, it combines a membrane keypad, monochrome display, and integrated safety functions for machine setup, troubleshooting, and process monitoring in harsh industrial environments. Lightweight and ergonomic, it enables flexible, cable‑connected control of machinery across factory floors, packaging lines, and processing plants.

Description

Product Specification: B&R 5MP040.0381-02 Mobile Panel (Not Servo Drive)

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

Manufacturer: B&R Industrial Automation. Model: 5MP040.0381-02. Description: Mobile Panel 40, 3.8‑inch, membrane keypad, monochrome LCD, handheld, cable‑connected. B&R material number: 5MP040.0381-02. Product type: Portable industrial HMI/operator terminal for B&R automation platforms.

Electrical Characteristics

Power Supply: 24 V DC ±10% (via connection cable; no internal battery).
Current Consumption: ≤150 mA (typical operation).
Display: 3.8‑inch monochrome LCD, 160 × 48 pixels, LED backlight (adjustable brightness).
Keypad: 20‑key membrane keypad (function keys, numeric keys, navigation keys; tactile feedback).
Safety Inputs: Integrated two‑hand safety enable and emergency stop (E‑stop) (category 3 per EN 60204‑1).
Interface: B&R proprietary bus (via 5 m/10 m connection cable, B&R 5CMP series).

Physical and Mechanical Properties

Form Factor: Handheld ergonomic enclosure (impact‑resistant plastic).
Dimensions: 210 mm × 85 mm × 50 mm (length × width × depth).
Weight: Approximately 650 g (including cable).
Mounting: Handheld or optional wall/console mount (bracket accessory).
Protection Rating: IP65 (front panel; dust‑tight and splash‑proof); IP20 (rear/cable entry).
Vibration/Shock: 3 g (10 Hz–1 kHz, continuous); 30 g (11 ms pulse, operational).
Cable Strain Relief: Integrated cable gland for durable connection.

Environmental Limits

Operating Temperature: 0°C to +50°C (industrial range).
Storage Temperature: -20°C to +70°C.
Relative Humidity: 10%–90% (non‑condensing).
Pollution Degree: 2 per EN 61131‑2.
Altitude: Up to 2,000 m (no performance loss).
Resistance: Industrial dust, moisture, oil mist, and mild chemical exposure.

Compliance and Certification

Compliant with EN 61131‑2, EN 60204‑1, EN 61000‑6‑2, EN 61000‑6‑4. Certifications: CE, cULus, RoHS. 100% factory tested for display functionality, keypad response, safety circuit integrity, and communication stability.

3. Function and Product Positioning

Core Functions

Portable Machine Operation: Enables hands‑on control of B&R PLCs, IPCs, and motion systems for setup, jogging, parameter adjustment, and fault diagnosis.
Integrated Safety: Certified E‑stop and two‑hand enable prevent accidental machine actuation during manual operation (critical for human‑machine interaction).
Real‑Time Process Monitoring: 3.8‑inch LCD displays machine status, process values, alarms, and diagnostic messages; LED backlight ensures visibility in low‑light areas.
Durable Membrane Keypad: 20‑key tactile keypad supports data input, menu navigation, and direct function access; sealed against dust and moisture for long life.
Seamless B&R Integration: Plug‑and‑play connectivity with B&R Automation Studio (V3.0+); compatible with B&R PLCs (X20, X90), IPCs, and motion controllers via standard bus cable.

Operational Features

Ergonomic handheld design reduces operator fatigue during extended use. The sealed front panel withstands frequent cleaning and exposure to industrial contaminants. Adjustable LCD brightness adapts to varying ambient light conditions. Quick‑release cable allows fast panel replacement or repositioning. Safety circuits are hardwired for maximum reliability, independent of software.

Product Positioning

A lightweight, cost‑effective portable HMI solution for B&R automation ecosystems, the 5MP040.0381-02 is ideal for applications requiring mobile, safe, and intuitive machine operation. It serves as a key tool for machine builders, maintenance teams, and production operators in factory automation, packaging, plastics processing, and general machinery.

4. Core Performance Parameters

Display Performance

Size: 3.8 inches.
Resolution: 160 × 48 pixels.
Type: Monochrome LCD, LED backlight (5‑level brightness).
Viewing Angle: Horizontal ±60°, vertical ±40°.

Keypad Performance

Keys: 20 (F1–F8, numeric 0–9, ESC, ENTER, arrows).
Lifecycle: >1,000,000 presses per key.
Feedback: Tactile, audible click.

Safety Performance

E‑Stop: Category 3 per EN 60204‑1, normally closed, hardwired.
Two‑Hand Enable: Category 3, requires simultaneous activation for machine operation.

Communication Performance

Protocol: B&R proprietary real‑time bus.
Cable Length: 5 m (standard) or 10 m (optional).
Update Rate: 100 ms (real‑time data exchange).

Reliability Performance

MTBF: >100,000 hours at 25°C.
Warranty: 12 months against manufacturing defects.
Service Life: >8 years under standard industrial use.

5. General Matching Accessories

Compatible Hardware

B&R X20/X90 series PLCs, PROVIT 5000/5600 IPCs, 5PC725/5PC810 Panel PCs, and B&R motion controllers.

Connection & Mounting

B&R 5CMP series connection cables (5 m/10 m), wall/console mounting bracket, and protective carrying case.

Spare Parts

Replacement membrane keypad, LCD backlight unit, and cable strain relief kit.

Software & Documentation

B&R Automation Studio (V3.0+), 5MP040.0381-02 user manual, safety application notes, and HMI configuration guide.

6. Applicable Equipment and Industry Fields

Primary Applications

Factory Automation: Assembly lines, material handling, and robotic cells (manual jogging, setup, and fault troubleshooting).
Packaging Machinery: Filling, cartoning, and labeling equipment (recipe selection, line adjustment, and alarm acknowledgment).
Plastics Processing: Injection molding and extrusion machines (parameter tuning, mold setup, and process monitoring).
Machine Tools: CNC machining centers and lathes (tool setup, axis jogging, and program verification).

Secondary Applications

Textile machinery, printing equipment, pharmaceutical manufacturing, and general industrial automation (portable operation, maintenance, and system upgrades).

Compatibility Notes

Use only B&R‑certified connection cables to ensure EMC compliance and safety integrity. Verify E‑stop and two‑hand enable wiring per local safety standards (EN 60204‑1). Avoid exposing the panel to direct sunlight or extreme temperatures for prolonged periods. Clean the front panel with a mild, non‑abrasive detergent; do not use harsh chemicals or high‑pressure water.

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