Product Specification: B&R 5MMUSB.1024-00 Digital Output Module

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

Electrical Characteristics

• USB Interface: USB 2.0 full‑speed (12 Mbps), Type B connector; bus‑powered (5 V DC ±5%, ≤500 mA, no external power required).

• Digital Outputs: 24 channels, grouped into 3 banks of 8 channels; sink/source configurable per bank.

• Output Rating: 24 V DC, 0.5 A per channel (max 1 A per bank); overload and short‑circuit protected.

• Isolation: 2.5 kV galvanic isolation between USB bus and output channels; 500 V isolation between banks.

• Status Indicators: LED for power, USB link, and per‑bank output status.

Physical and Mechanical Properties

• Form Factor: Compact industrial USB module with rugged metal enclosure.

• Dimensions: 120 mm × 80 mm × 35 mm (length × width × height).

• Weight: Approximately 300 g.

• Mounting: DIN rail or panel mount (included brackets); tool‑free installation.

• Protection Rating: IP30 (enclosure); IP20 (terminals).

• Vibration/Shock: 5 g (10 Hz–1 kHz, continuous); 50 g (11 ms pulse, operational).

Environmental Limits

• Operating Temperature: 0°C to +60°C (industrial extended range).

• Storage Temperature: -40°C to +85°C.

• Relative Humidity: 10%–95% (non‑condensing).

• Pollution Degree: 2 per EN 61131‑2.

• Altitude: Up to 2,500 m (no performance loss).

• Resistance: Industrial dust, moisture, and electrical interference.

Compliance and Certification

3. Function and Product Positioning

Core Functions

• 24‑Channel Isolated Digital Output: Provides 24 independent, galvanically isolated outputs for driving industrial actuators; configurable as sink (NPN) or source (PNP) per bank for flexible wiring.

• USB Plug‑and‑Play Integration: Auto‑detected by B&R industrial PCs via USB 2.0; no external drivers required (compatible with B&R Automation Studio and Windows Industrial).

• Overload/Short‑Circuit Protection: Each channel features electronic current limiting and short‑circuit protection with automatic recovery; LED fault indication for quick diagnostics.

• High‑Speed Response: Output switching time ≤1 ms; supports pulse‑width modulation (PWM) and pulse train outputs for precise actuator control.

• Rugged Industrial Design: Metal enclosure and isolated circuitry ensure reliable operation in high‑vibration, high‑noise factory environments; DIN rail mount saves cabinet space.

Operational Features

Product Positioning

4. Core Performance Parameters

Output Performance

• Channels: 24 (3×8 banks).

• Voltage Range: 12–24 V DC (nominal 24 V DC).

• Current per Channel: 0.5 A continuous, 1 A peak.

• Switching Time: ≤1 ms (on/off).

• Isolation Voltage: 2.5 kV (USB to outputs), 500 V (bank to bank).

• Protection: Overload, short‑circuit, over‑temperature (automatic recovery).

Communication Performance

• Protocol: USB 2.0 full‑speed (12 Mbps).

• Data Update Rate: Up to 1 kHz (per channel).

• Compatibility: B&R Automation Studio V4.0+, Windows 7/10 Industrial, B&R Automation Runtime.

Reliability Performance

• MTBF: >80,000 hours at 25°C.

• Warranty: 12 months against manufacturing defects.

• Service Life: >10 years under standard industrial use.

5. General Matching Accessories

Compatible Hardware

Installation & Protection

Connectivity

Software & Documentation

6. Applicable Equipment and Industry Fields

Primary Applications

• Factory Automation: Assembly lines, material handling, and robotic workstations (control of solenoids, relays, and pneumatic valves).

• Packaging Machinery: Filling, cartoning, and labeling equipment (actuator control, conveyor sorting, and safety interlocks).

• Plastics Processing: Injection molding and extrusion machines (valve control, cooling system management, and mold actuation).

• Machine Tools: CNC machining centers and lathes (coolant pumps, door interlocks, and tool changers).

Secondary Applications

Compatibility Notes