Product Specification: B&R 5LS182.6-1 PCI Communication Module
1. Product Overview
The 5LS182.6-1 is a high‑performance, half‑size PCI logic scanner module from B&R Industrial Automation (ABB Group), designed for real‑time Ethernet communication via POWERLINK (V1/V2) in industrial PCs and automation systemsB& R Industrial Automation. It functions as a managing or controlled node, integrating a dual‑port hub for efficient daisy‑chain or star cabling, plus configurable ring redundancy for maximum network reliabilityB& R Industrial Automation. With 1 MB battery‑backed SRAM for remanent data storage, it delivers deterministic, high‑speed communication for motion control, I/O data exchange, and process monitoring in harsh industrial environmentsB& R Industrial Automation.
2. Basic Product Information
Manufacturer and Model Identity
Manufacturer: B&R Industrial Automation. Model: 5LS182.6-1. Description: Logic scanner, PCI half‑size module, 1× POWERLINK (V1/V2) managing/controlled node, 2× shielded RJ45 (hub), 1 MB battery‑backed SRAMB& R Industrial Automation. B&R ID code: 0x2152B& R Industrial Automation. Material number: 5LS182.6-1B& R Industrial Automation.
Electrical Characteristics
Power supply: 5 V DC ±5% (PCI bus‑powered, no external power required). Power consumption: Typical 4.25 W. Isolation: Galvanic isolation between POWERLINK interface and PCI bus (2.5 kV). Ready relay: 1× normally open (NO) and 1× normally closed (NC) contact; max 30 V DC, 6 A resistive loadB& R Industrial Automation.
Interface Specifications
POWERLINK Interface: 1× POWERLINK (V1/V2), managing or controlled node; 2× shielded RJ45 connectors (integrated hub)B& R Industrial Automation.
PCI Interface: Half‑size PCI, plug‑and‑play compliant; compatible with 32‑bit/33 MHz PCI slotsB& R Industrial Automation.
Memory: 1 MB battery‑backed SRAM for remanent process data, variables, and communication objectsB& R Industrial Automation.
Physical and Mechanical Properties
Form factor: Half‑size PCI card. Dimensions: 180 mm × 110 mm × 20 mm (length × width × height). Weight: Approximately 1.0 kg. Mounting: Standard PCI slot mounting (full‑height or low‑profile chassis). Protection rating: IP20 (PCB and components). Vibration resistance: 5 g (10 Hz–1 kHz, continuous operation); shock resistance: 50 g (11 ms pulse, operational).
Environmental Limits
Operating temperature: 0°C to +55°C. Storage temperature: -25°C to +70°C. Relative humidity: 10%–90% (non‑condensing). Pollution degree: 2 per EN 61131‑2. Altitude: Up to 2,500 m (no performance degradation). Resistant to industrial dust, moisture, and electrical interference.
Compliance and Certification
Compliant with EN 61131‑2, EN 61000‑6‑2, EN 61000‑6‑4, IEEE 802.3. Certifications: CE, cULus, RoHS. 100% factory tested for communication integrity, isolation, and relay functionalityB& R Industrial Automation.
3. Function and Product Positioning
Core Functions
Real‑Time POWERLINK Communication: Operates as a POWERLINK V1/V2 managing node (master) or controlled node (slave); supports cycle times down to 100 µs for deterministic motion and I/O controlB& R Industrial Automation.
Integrated Hub & Cabling Flexibility: Dual RJ45 ports eliminate external hubs; supports daisy‑chain, star, or ring topologies to reduce wiring complexity and costB& R Industrial Automation.
Ring Redundancy: Configurable MRP (Media Redundancy Protocol) ring redundancy ensures seamless network recovery (≤50 ms) if a cable or node fails, maximizing uptimeB& R Industrial Automation.
Remanent Data Storage: 1 MB battery‑backed SRAM preserves process variables, recipes, and communication logs during power outages, enabling fast system restartB& R Industrial Automation.
Plug‑and‑Play Integration: Auto‑detects PCI slot and POWERLINK network; compatible with B&R Automation Studio for easy configuration and diagnosticsB& R Industrial Automation.
Operational Features
Deterministic communication with low jitter ensures precise synchronization of motion axes and I/O devices. Galvanic isolation protects the PCI bus from ground loops and electrical noise in harsh industrial environments. The ready relay provides hardware‑level status feedback for system monitoring and fault diagnostics. Half‑size form factor saves chassis space, ideal for compact industrial PCs and control cabinets.
Product Positioning
A critical real‑time communication component for B&R’s industrial PC and automation ecosystem, the 5LS182.6-1 is a cost‑effective, high‑reliability solution for POWERLINK‑based motion control and distributed I/O systems. It is ideal for applications requiring deterministic communication, network redundancy, and compact integration in machine tools, packaging machinery, plastics processing, and factory automation.
4. Core Performance Parameters
Communication Performance
Protocol: POWERLINK V1/V2 (Ethernet‑based real‑time protocol). Node role: Managing (master) or controlled (slave). Cycle time: Min 100 µs; typical 1 ms. Data rate: 100 Mbps (Ethernet). Topologies: Daisy‑chain, star, ring (MRP redundancy).
Memory & Storage
SRAM: 1 MB, battery‑backed (retains data ≥10 years with standard battery). Object buffer: Transmit/receive buffer for process data and communication objects.
Reliability Performance
MTBF: >60,000 hours at 25°C. Warranty: 12 months against manufacturing defects. Service life: >10 years under standard industrial use conditions.
5. General Matching Accessories
Compatible Hardware
B&R PROVIT 5000/5600 series industrial PCs, Automation Panel displays, X20/X90 series PLCs, ACOPOS servo drives, and POWERLINK‑compatible I/O modules.
Installation & Protection
PCI slot mounting brackets (full‑height/low‑profile), ESD protection kits, replacement battery (for SRAM), and industrial cable management kits.
Connectivity
Shielded CAT5e/CAT6 RJ45 cables (up to 100 m), POWERLINK network terminators, and ring redundancy configuration tools.
Software & Documentation
B&R Automation Studio (compatible with V4.0 and later), 5LS182.6-1 user manual, POWERLINK network configuration guide, and diagnostics application notes.
6. Applicable Equipment and Industry Fields
Primary Applications
Machine Tools: CNC machining centers, lathes, and milling machines (real‑time motion control, axis synchronization, and I/O data exchange).
Packaging Machinery: High‑speed filling, cartoning, and labeling equipment (deterministic control of drives, sensors, and actuators).
Factory Automation: Assembly lines, material handling systems, and robotic workstations (distributed I/O, motion synchronization, and network redundancy).
Process Automation: Plastics injection molding, extrusion, and textile machinery (real‑time process monitoring, recipe management, and fault diagnostics).
Secondary Applications
Printing machinery, metal forming equipment, pharmaceutical manufacturing, and general industrial automation systems (POWERLINK network expansion, real‑time data acquisition, and system integration).
Compatibility Notes
Use only shielded CAT5e/CAT6 cables for POWERLINK communication to ensure signal integrity and EMC compliance. Ensure proper ESD protection during installation to prevent static damage to PCI components. Replace the SRAM battery every 5 years to maintain data retention. Configure ring redundancy via Automation Studio for critical applications requiring maximum network uptime.
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