Product Specification: B&R 5CFCRD.8192-03 Industrial CompactFlash Module
The 5CFCRD.8192-03 is an industrial‑grade 8192 MB (8 GB) CompactFlash module manufactured by B&R Industrial Automation (ABB Group), designed as high‑capacity non‑volatile storage for B&R servo drives, motion controllers, industrial PCs, operator panels, and PLCs. Built with SLC (Single‑Level Cell) NAND flash, it delivers exceptional reliability, long service life, and stable performance in harsh industrial environments, supporting 24/7 operation for mission‑critical motion control and automation applications.
Description
Product Specification: B&R 5CFCRD.8192-03 Industrial CompactFlash Module
1. Product Overview
The 5CFCRD.8192-03 is an industrial‑grade 8192 MB (8 GB) CompactFlash module manufactured by B&R Industrial Automation (ABB Group), designed as high‑capacity non‑volatile storage for B&R servo drives, motion controllers, industrial PCs, operator panels, and PLCs. Built with SLC (Single‑Level Cell) NAND flash, it delivers exceptional reliability, long service life, and stable performance in harsh industrial environments, supporting 24/7 operation for mission‑critical motion control and automation applications.
2. Basic Product Information
Manufacturer and Model Identity
Manufacturer: B&R Industrial Automation. Model: 5CFCRD.8192-03, part of the 5CFCRD series industrial CompactFlash line. It is a standard Type I CompactFlash card with 8 GB user capacity, optimized for B&R servo drives (e.g., ACOPOS series), motion controllers, Power Panel terminals, PPC controllers, and Panel PC 800 series devices. The module features a rugged industrial design, conformal‑coated PCB, industrial‑grade components, and flame‑retardant plastic housing for enhanced durability.
Electrical Characteristics
Interface: Standard PATA (Parallel ATA), compliant with CompactFlash Association 4.1. Rated voltage: 3.3 V DC ±5%. Current consumption: ≤150 mA (active), ≤35 mA (idle). Data transfer speeds: maximum sequential read 22 MB/s, maximum sequential write 18 MB/s. Supports PIO Mode 0–6, Multi‑word DMA Mode 0–4, and Ultra DMA Mode 0–4. Integrated hardware ECC (Error Correction Code), dynamic/static wear leveling, bad block management, and power‑fail protection ensure data integrity and extended lifespan.
Physical and Mechanical Properties
Form factor: Type I CompactFlash, dimensions 42.8 mm × 36.4 mm × 3.3 mm. Connector: 50‑pin gold‑plated, rated for 10,000+ mating cycles. Vibration resistance: 5 g (10 Hz–1 kHz, continuous operation). Shock resistance: 100 g (1 ms pulse, operational); 3000 g (transportation). Ingress protection: IP30 (dust‑resistant). Housing: high‑impact flame‑retardant plastic (UL94 V‑0). Weight: approximately 12 g.
Environmental Limits
Operating temperature: ‑40°C to +80°C. Storage temperature: ‑55°C to +90°C. Relative humidity: 5%–95% (non‑condensing). Altitude: up to 3,000 m (no performance degradation). Resistant to mineral oils, lubricants, and common industrial dust.
Compliance and Certification
Compliant with CompactFlash Association 4.1, EN 61131‑2, UL 60950. Certifications: CE, cULus, DNV GL, RoHS (lead‑free, halogen‑free). 100% factory tested for read/write functionality, data integrity, and connector reliability.
3. Function and Product Positioning
Core Functions
Servo Drive Firmware Storage: Stores ACOPOS servo drive firmware, motion control algorithms, and axis configuration parameters; supports bootable operation for servo systems.
Motion Program & Recipe Storage: Saves multi‑axis motion sequences, positioning programs, and production recipes for rapid servo setup and switching.
Drive Data Logging: Captures servo operation data, position/velocity/ torque profiles, alarm events, and fault diagnostics for maintenance and optimization.
System Configuration & Backup: Stores servo network configurations, safety parameters, and user‑specific drive settings; enables easy backup/restore via B&R Automation Studio.
Data Protection: Hardware ECC corrects up to 24 bits per 1024‑byte block; power‑fail protection prevents file system corruption during unexpected power outages.
Operational Features
Plug‑and‑play design requires no additional drivers for B&R servo drives and compatible devices. SLC flash memory provides 100,000 erase/write cycles per block, ideal for frequent configuration updates and data logging in motion control applications. Conformal coating protects against moisture, dust, and corrosion. Low power consumption minimizes the load on servo drive power supplies.
Product Positioning
A high‑capacity industrial storage solution for B&R servo drives and advanced motion control systems. It meets the storage demands of complex multi‑axis applications, offering 8 GB capacity with industrial‑grade durability, extended temperature tolerance, and long‑term reliability for 24/7 operation in harsh environments where consumer‑grade storage devices fail.
4. Core Performance Parameters
Storage Performance
Capacity: 8 GB. Max sequential read speed: 22 MB/s. Max sequential write speed: 18 MB/s. Endurance: 100,000 erase/write cycles per block. Data retention: 10 years at 25°C.
Reliability Performance
Data reliability: <1 unrecoverable error per 10¹⁴ bits read. MTBF (Mean Time Between Failures): >3,000,000 hours at 25°C. Warranty: 12 months against manufacturing defects. Service life: >10 years under standard industrial use conditions. Lifetime monitoring support: Yes.
Environmental Performance
Operating temperature: ‑40°C to +80°C. Vibration resistance: 5 g. Shock resistance: 100 g. Ingress protection: IP30.
5. General Matching Accessories
Compatible Hardware
B&R ACOPOS servo drives (ACOPOS 1000/8000 series), motion controllers, Power Panel PP300/PP400/PP500 series, PPC300/PPC700/PPC800 controllers, Panel PC 800 series, and X20CP series PLCs.
Installation & Protection Accessories
ESD‑safe storage cases (single/multi‑card), CF slot dust covers (IP30‑rated), contact cleaning kits, heat‑resistant color‑coded labeling tags, and replacement 50‑pin connectors.
Software & Documentation
B&R Automation Studio (for formatting, backup/restore, and firmware updates), official product datasheet, user installation guide, and application notes for servo drive storage integration.
6. Applicable Equipment and Industry Fields
Primary Applications
Servo & Motion Control: B&R ACOPOS servo drives for multi‑axis positioning, robotics, and machine tool motion systems.
Machine Tools: CNC machining centers, multi‑axis lathes, and milling machines (stores servo parameters, motion programs, and tooling data).
Packaging Machinery: High‑speed filling, cartoning, and labeling equipment (multi‑axis motion sequences, recipes, and servo logs).
Robotics: Industrial robots, gantry systems, and delta robots (motion control programs, safety parameters, and fault logs).
Process Automation: Metal forming, plastics processing, and textile machinery (servo synchronization data, production recipes, and diagnostic logs).
Secondary Applications
Conveyors, material handling systems, printing machinery, and industrial PCs (system programs, operational records, and motion control configurations).
Compatibility Notes
Use only 3.3 V Type I CompactFlash cards; avoid mixing with 5 V or Type II cards. Handle with ESD protection to prevent electrostatic damage. Do not hot‑swap the module while the servo drive or controller is powered on. Regularly back up critical data to external storage devices to prevent data loss。
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