Product Specification: B&R 5CFCRD.1024-03 Industrial CompactFlash Module
The 5CFCRD.1024-06 is an industrial-grade 1024 MB (1 GB) CompactFlash module developed by B&R Industrial Automation (ABB Group). Built with high-reliability SLC (Single-Level Cell) NAND flash, it is designed for non-volatile data storage in B&R PLCs, HMIs, industrial PCs, and automation controllers. Optimized for 24/7 operation in harsh industrial environments, it ensures secure storage of operating systems, application programs, production recipes, and operational logs with exceptional shock, vibration, and temperature resistance.
Description
Product Specification: B&R 5CFCRD.1024-03 Industrial CompactFlash Module
1. Product Overview
The 5CFCRD.1024-06 is an industrial-grade 1024 MB (1 GB) CompactFlash module developed by B&R Industrial Automation (ABB Group). Built with high-reliability SLC (Single-Level Cell) NAND flash, it is designed for non-volatile data storage in B&R PLCs, HMIs, industrial PCs, and automation controllers. Optimized for 24/7 operation in harsh industrial environments, it ensures secure storage of operating systems, application programs, production recipes, and operational logs with exceptional shock, vibration, and temperature resistance.
2. Basic Product Information
Manufacturer and Model Identity
Manufacturer: B&R Industrial Automation. Model: 5CFCRD.1024-06, part of the 5CFCRD series industrial CompactFlash line. It is a standard Type I CompactFlash card with a user capacity of 1 GB. Fully compatible with B&R X20CP series PLCs, 2003/2005 PCC controllers, Automation Panel HMIs, and X67 remote I/O modules with CompactFlash slots. The module features a reinforced industrial design, conformal-coated PCB, industrial flash chips, and flame-retardant plastic housing.
Electrical Characteristics
Interface: Standard PATA (Parallel ATA), compliant with CompactFlash Association 4.1. Rated voltage: 3.3 V DC ±5%. Current consumption: ≤120 mA (active), ≤28 mA (idle). Data transfer: max sequential read 16 MB/s, max sequential write 12 MB/s. Supports PIO Mode 4 and Multi-word DMA Mode 2. Integrated hardware ECC (Error Correction Code), dynamic/static wear leveling, and bad block management for data integrity and longevity.
Physical and Mechanical Properties
Form factor: Type I CompactFlash (42.8 mm × 36.4 mm × 3.3 mm). Connector: 50-pin gold-plated, rated for 10,000+ mating cycles. Vibration resistance: 5 g (10 Hz–1 kHz, continuous). Shock resistance: 100 g (1 ms pulse, operational). Ingress protection: IP30 (dust-resistant). Housing: high-impact flame-retardant plastic (UL94 V-0). Weight: approximately 11 g.
Environmental Limits
Operating temperature: 0°C to +70°C. Storage temperature: -55°C to +90°C. Relative humidity: 5%–95% (non-condensing). Altitude: up to 3,000 m (no performance loss). Resistant to mineral oils, lubricants, and industrial dust.
Compliance and Certification
Compliant with CompactFlash Association 4.1, EN 61131-2, UL 60950. Certifications: CE, cULus, DNV GL, RoHS. 100% factory tested for read/write functionality, data integrity, and connector reliability.
3. Function and Product Positioning
Core Functions
System Storage: Stores B&R real-time OS, firmware, and user applications; supports bootable operation for compatible devices.
Data Logging: Captures operational data, fault alarms, and production statistics for traceability and analysis.
Recipe Management: Saves multiple production formulas and machine parameters for rapid line reconfiguration.
Firmware Updates: Enables convenient on-site firmware upgrades and program backups via B&R Automation Studio.
Data Protection: Hardware ECC corrects up to 24 bits per 1024-byte block; power-fail protection prevents corruption during outages.
Operational Features
Plug-and-play design; no drivers required for B&R devices. SLC flash provides 100,000 erase/write cycles per block for long-term frequent writes. Conformal coating protects against moisture, dust, and corrosion. Low power consumption minimizes controller load.
Product Positioning
A high-capacity industrial storage solution for mid-to-large automation systems. Ideal for machine tools, packaging lines, robotics, and process automation requiring 1 GB storage. Surpasses consumer-grade cards in durability and temperature tolerance; suited for mission-critical 24/7 operations.
4. Core Performance Parameters
Storage Performance
Capacity: 1 GB. Max read: 16 MB/s. Max write: 12 MB/s. Endurance: 100,000 cycles/block. Data retention: 10 years at 25°C.
Reliability Performance
MTBF: >4,000,000 hours (25°C). Warranty: 12 months (manufacturing defects). Service life: >10 years under standard industrial use.
Environmental Performance
Operating temperature: 0°C to +70°C. Vibration: 5 g. Shock: 100 g. Protection: IP30.
5. General Matching Accessories
Compatible Hardware
B&R X20CP series PLCs, 2003/2005 PCC controllers, Automation Panel 900/1000 HMIs, X67 I/O modules, and APC industrial PCs with CompactFlash slots.
Installation & Protection
ESD-safe storage cases, CF slot dust covers (IP30), contact cleaning kits, heat-resistant labels, and replacement 50-pin connectors.
Software & Documentation
B&R Automation Studio (for formatting/backup/restore), official datasheet, user guide, and application notes for X20 system storage.
6. Applicable Equipment and Industry Fields
Primary Applications
Machine Tools: CNC centers, multi-axis lathes (machining programs, tool parameters).
Packaging Machinery: Filling, cartoning, labeling (recipes, production data).
Robotics: Robot cells, gantry systems (motion programs, fault logs).
Process Automation: Food/beverage, pharmaceutical, chemical, water treatment (batch recipes, data collection).
Secondary Applications
Conveyors, injection molding machines, textile/printing equipment, and industrial PCs (system programs, operational records).
Compatibility Notes
Use only 3.3 V Type I CompactFlash; avoid mixing with other voltage/type cards. Handle with ESD protection; do not hot-swap during power-on. Regularly back up data to external devices.
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