Product Specification: B&R 5CFCRD.0128-03 Industrial CompactFlash Memory Card

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

• Manufacturer: B&R Industrial Automation (ABB Group)

• OEM Manufacturer: Western Digital (SiliconDrive)

• Model Number: 5CFCRD.0128-03

• Product Series: 5CFCRD CompactFlash Memory Card Series

• Product Type: Industrial CompactFlash (CF) Type I memory card, SLC NAND flash, PATA interface

• Capacity: 128 MB (user‑accessible)

• Compatible Devices: B&R X20CP series PLCs, 2003/2005 series PCC controllers, Automation Panel 900/1000 series HMIs, and other B&R devices with standard CF card slots

• Country of Origin: Thailand

• Construction: Industrial‑grade SLC flash chips, conformal‑coated PCB, reinforced 50‑pin CF connector, high‑impact flame‑retardant plastic housing

Electrical Characteristics

• Interface: PATA (Parallel ATA), CompactFlash Type I, 3.3 V

• Memory Technology: Single‑Level Cell (SLC) NAND flash

• Operating Voltage: 3.3 V DC ±5%

• Power Consumption: Active ≤110 mA; Idle ≤25 mA

• Data Transfer Modes: PIO Mode 4, Multi‑word DMA Mode 2

• Max Read Speed: 12 MB/s

• Max Write Speed: 10 MB/s

• Bad Block Management: Onboard hardware‑assisted bad block mapping and replacement

• Wear Leveling: Static and dynamic wear leveling algorithms for extended lifespan

• Error Correction: ECC (Error Correction Code) for data integrity protection

Physical and Mechanical Properties

• Form Factor: CompactFlash Type I (standard 3.3 V)

• Dimensions: 36.4 mm × 42.8 mm × 3.3 mm

• Weight: Approximately 10 g

• Housing Material: High‑impact, flame‑retardant plastic (UL94 V‑0 rated)

• Connector: 50‑pin male CF connector with gold‑plated contacts

• Insertion Cycles: Up to 10,000 insertions/extractions

• Vibration Resistance: 5 g (10 Hz–1 kHz, IEC 60068‑2‑6)

• Shock Resistance: 100 g (1 ms half‑sine pulse, IEC 60068‑2‑27)

• Ingress Protection: IP30 (dust‑resistant, no liquid protection)

Environmental Limits

• Operating Temperature: -40 °C to +85 °C

• Storage Temperature: -55 °C to +90 °C

• Relative Humidity: 5%–95% RH (non‑condensing)

• Altitude: Up to 3,000 m (no performance degradation)

• Chemical Resistance: Resists mild industrial oils, greases, and dust

• Flame Retardancy: UL94 V‑0 rated housing material

Compliance and Certification

• Applicable Standards: CompactFlash Association (CFA) 4.1, UL 60950, EN 61131‑2

• Certifications: CE, cULus, RoHS compliant

• Quality Control: 100% factory tested for read/write functionality, data integrity, and connector durability

• Lifecycle Status: Active production, full B&R aftermarket support and spare parts availability

3. Function and Product Positioning

Core Functions

• Program and OS Storage: Stores B&R runtime firmware, operating systems, and user application programs for PLCs and HMIs

• Data Logging: Captures real‑time machine operation data, error logs, and production metrics for diagnostics and compliance reporting

• Recipe Management: Saves and loads multiple production recipes, machine parameter sets, and configuration files for rapid product changeovers

• Firmware Updates: Enables simple, reliable firmware upgrades for B&R controllers and connected peripheral devices via CF card

• Data Backup/Restore: Facilitates one‑click backup of critical system data and quick restoration in case of system failure or data loss

Operational Features

• Plug‑and‑Play Integration: Direct insertion into standard B&R CF card slots; no additional drivers or configuration required

• High Write Endurance: SLC flash technology supports up to 100,000 write/erase cycles per block, ideal for 24/7 industrial operation

• Conformal Coating: PCB protected against moisture, dust, and corrosion in harsh industrial environments

• Low Power Design: Minimal power draw reduces load on controller power supplies and extends system uptime

• Enhanced Data Integrity: Built‑in ECC, bad block management, and wear leveling prevent data corruption and extend service life

Product Positioning

4. Core Performance Parameters

Storage Performance

• Capacity: 128 MB

• Read Speed: Up to 12 MB/s

• Write Speed: Up to 10 MB/s

• Write Endurance: 100,000 cycles/block (SLC)

Reliability

• MTBF: >2,000,000 hours (at 25 °C, standard industrial conditions)

• Data Retention: 10 years (at 25 °C, power‑off state)

• Warranty: 1‑year standard factory warranty

• Service Life: 10+ years under normal industrial operating conditions

Environmental

• Operating Temp: -40 °C to +85 °C

• Vibration: 5 g (10 Hz–1 kHz)

• Shock: 100 g (1 ms)

5. General Matching Accessories

Compatible System Components

• B&R X20CP series programmable logic controllers

• B&R 2003/2005 series PCC controllers

• Automation Panel 900/1000 series HMI terminals

• B&R X67 series remote I/O modules (with CF slot)

Installation and Handling

• CF card slot dust covers (for unused slots, IP30 protection)

• Anti‑static storage cases (for spare cards, ESD protection)

• Color‑coded labeling tags (for card identification and management)

• B&R Automation Studio software (for data management and card formatting)

Maintenance and Spares

• 5CFCRD.0128-03 replacement CF card

• CF connector cleaning kit (contact maintenance)

• Data backup/restore utility software

• Factory test and calibration certificates

Supporting Documentation

• B&R 5CFCRD.0128-03 Datasheet

• B&R CompactFlash Card User’s Guide

• X20 System Storage Configuration Manual

• B&R Automation Studio Data Management Application Note

6. Applicable Equipment and Industry Fields

Primary Applications

• Machine Tools: CNC machining centers, multi‑axis lathes, and milling machines (storing control programs, parameters, and tooling data)

• Packaging Machinery: Form‑fill‑seal lines, cartoners, labelers, and palletizers (recipe storage and production data logging)

• Robotics and Automation Cells: Assembly robots, gantry systems, and material handling robots (controller firmware and motion programs)

• Process Automation: Food and beverage, pharmaceutical, chemical, and water treatment plants (distributed monitoring data and batch recipes)

Secondary Applications

• Material Handling Systems: Conveyor belts, warehouse cranes, and AGVs (controller configuration and operational logs)

• Plastics Processing: Injection molding machines, extrusion lines, and blow molding equipment (machine parameters and mold recipes)

• Textile Machinery: Spinning, weaving, dyeing, and finishing lines (process parameters and production data)

• General Machinery: Printing, paper, woodworking, and metalworking equipment (system software and diagnostic logs)

Compatibility Notes

• Capacity Scaling: Designed for 128 MB storage; for smaller needs use 5CFCRD.0064-03 (64 MB), for larger needs use 5CFCRD.0256-03 (256 MB)

• SLC vs. MLC: SLC technology provides longer endurance and higher reliability than MLC; avoid consumer‑grade MLC cards in 24/7 industrial applications

• Handling Precautions: Use anti‑static protection when installing/removing; avoid bending, dropping, or exposing to extreme temperatures

• Data Security: Regularly back up card data to prevent loss from accidental damage or end‑of‑wear conditions