Product Specification: B&R 5CFCRD.0064-03 CompactFlash Memory Card

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

• Manufacturer: B&R Industrial Automation (ABB Group)

• Model Number: 5CFCRD.0064-03

• Product Series: 5CFCRD CompactFlash Memory Card Series

• Product Type: Industrial CompactFlash (CF) card, SLC flash, PATA interface

• Capacity: 64 MB

• Compatible Devices: B&R X20CP series PLCs, 2003/2005 series controllers, Automation Panel HMI, and other B&R devices with CF card slots

• Country of Origin: USA (Western Digital/SiliconDrive OEM)

• Construction: Industrial‑grade SLC flash chips, conformal‑coated PCB, reinforced CF connector, rugged plastic housing

Electrical Characteristics

• Interface: PATA (Parallel ATA), CompactFlash Type I

• Memory Technology: Single‑Level Cell (SLC) NAND flash

• Capacity: 64 MB (usable for user data)

• Operating Voltage: 3.3 V DC ±5%

• Power Consumption: Active ≤100 mA; Idle ≤20 mA

• Data Transfer Mode: PIO Mode 4, Multi‑word DMA Mode 2

• Max Read Speed: 10 MB/s

• Max Write Speed: 8 MB/s

• Bad Block Management: Onboard hardware/software bad block handling

• Wear Leveling: Static and dynamic wear leveling algorithms

Physical and Mechanical Properties

• Form Factor: CompactFlash Type I (standard 3.3 V)

• Dimensions: 36.4 mm × 42.8 mm × 3.3 mm

• Weight: Approximately 10 g

• Housing Material: High‑impact, flame‑retardant plastic

• Connector: 50‑pin male CF connector, gold‑plated contacts

• Insertion Cycles: Up to 10,000 insertions/extractions

• Vibration Resistance: 5 g (10 Hz–1 kHz, IEC 60068‑2‑6)

• Shock Resistance: 100 g (1 ms pulse, IEC 60068‑2‑27)

• Ingress Protection: IP30 (dust‑resistant, no liquid protection)

Environmental Limits

• Operating Temperature: -40 °C to +85 °C

• Storage Temperature: -55 °C to +95 °C

• Relative Humidity: 5%–95% RH (non‑condensing)

• Altitude: Up to 3,000 m (no performance degradation)

• Chemical Resistance: Resists mild oils, greases, and industrial dust

• Flame Retardancy: UL94 V‑0 rated housing

Compliance and Certification

• Applicable Standards: CompactFlash Association (CFA) 4.1, UL 60950, CE

• Certifications: CE, cULus, RoHS compliant

• Quality Control: 100% factory tested for read/write functionality, data integrity, and connector durability

• Lifecycle Status: Active production, full B&R aftermarket support

3. Function and Product Positioning

Core Functions

• Program and OS Storage: Stores B&R runtime software, operating systems, and application programs for PLCs and HMIs

• Data Logging: Captures machine operation data, error logs, and production metrics for diagnostics and compliance

• Recipe Management: Saves and loads production recipes, parameter sets, and configuration files for quick setup changes

• Firmware Updates: Facilitates easy firmware upgrades for B&R controllers and connected devices via CF card

• Data Backup/Restore: Enables simple backup of critical system data and restoration in case of system failure

Operational Features

• Plug‑and‑Play: Direct insertion into B&R CF card slots; no drivers or configuration required

• High Endurance: SLC flash supports up to 100,000 write cycles per block for long‑term 24/7 operation

• Conformal Coating: PCB protected against moisture, dust, and corrosion in harsh industrial conditions

• Low Power Design: Minimal power draw reduces strain on controller power supplies

• Error Resilience: Built‑in ECC (Error Correction Code) and bad block management ensure data integrity

Product Positioning

4. Core Performance Parameters

Storage Performance

• Capacity: 64 MB

• Read Speed: Up to 10 MB/s

• Write Speed: Up to 8 MB/s

• Write Endurance: 100,000 cycles/block (SLC)

Reliability

• MTBF: >2,000,000 hours (25 °C, standard conditions)

• Data Retention: 10 years (at 25 °C, no power)

• Warranty: 1‑year standard factory warranty

• Service Life: 10+ years under normal industrial use

Environmental

• Operating Temp: -40 °C to +85 °C

• Vibration: 5 g (10 Hz–1 kHz)

• Shock: 100 g (1 ms)

5. General Matching Accessories

Compatible System Components

• B&R X20CP series programmable logic controllers

• B&R 2003/2005 series PCC controllers

• Automation Panel 900/1000 series HMI terminals

• B&R X67 series remote I/O modules (with CF slot)

Installation and Handling

• CF card slot dust covers (for unused slots)

• Anti‑static storage cases (for spare cards)

• Labeling tags (for card identification)

• B&R Automation Studio software (for data management)

Maintenance and Spares

• 5CFCRD.0064-03 replacement CF card

• CF connector cleaning kit (contacts)

• Data backup/restore utility software

• Factory test and calibration certificates

Supporting Documentation

• B&R 5CFCRD.0064-03 Datasheet

• B&R CompactFlash Card User’s Guide

• X20 System Storage Configuration Manual

• B&R Automation Studio Data Management Application Note

6. Applicable Equipment and Industry Fields

Primary Applications

• Machine Tools: CNC machining centers, lathes, and milling machines (storing control programs and parameters)

• Packaging Machinery: Form‑fill‑seal lines, cartoners, and labelers (recipe storage and production logging)

• Robotics: Assembly robots, gantry systems, and material handling robots (controller firmware and motion programs)

• Process Automation: Food/beverage, pharmaceutical, and chemical plants (data logging and batch recipes)

Secondary Applications

• Material Handling: Conveyors, warehouse cranes, and AGVs (controller configuration and operational logs)

• Plastics Processing: Injection molding and extrusion lines (machine parameters and mold recipes)

• Textile Machinery: Spinning, weaving, and dyeing lines (process parameters and production data)

• General Machinery: Printing, paper, and woodworking equipment (system software and diagnostic logs)

Compatibility Notes

• Capacity Limitation: Designed for 64 MB storage; for larger needs, use 5CFCRD.0128‑03 (128 MB) or 5CFCRD.0256‑03 (256 MB)

• SLC vs. MLC: SLC technology provides longer endurance than MLC; avoid MLC cards in 24/7 industrial applications

• Handling Precautions: Use anti‑static protection when installing/removing; avoid bending or dropping the card

• Data Security: Regularly back up card data to prevent loss from accidental damage or wear