Product Specification: B&R 5CAX2X.0400-20 X2X Link Cable

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

• Manufacturer: B&R Industrial Automation (ABB Group)

• Model Number: 5CAX2X.0400-20

• Product Series: 5CAX2X X2X Link Cable Series

• Product Type: Shielded 10‑core hybrid data/power cable, pre‑assembled with connectors

• Compatible Devices: B&R X20/X67 series digital/analog I/O modules, X20CP series PLC controllers, X20CA/X67CA series connection modules, Automation Panel 900/1000 series HMI with X2X Link interface

• Country of Origin: Austria

• Construction: 2×24 AWG stranded power conductors, 8×28 AWG stranded data conductors, overall tinned copper braided shield (≥85% coverage), purple TMPU outer jacket, pre‑terminated 10‑pin mini‑SNAP ODU connectors with gold‑plated contacts and overmolded strain relief

Electrical Characteristics

• Interface Protocol: X2X Link (B&R proprietary industrial communication protocol)

• Connector Type: 10‑pin mini‑SNAP ODU (male‑to‑male)

• Conductor Gauge: Power conductors 24 AWG; Data conductors 28 AWG

• Shielding: Overall tinned copper braid (≥85% coverage) for EMI/RFI suppression

• Rated Operating Voltage: Max. 30 VDC

• Test Voltage: Wire‑to‑wire 1 kV AC/1 min; Wire‑to‑shield 0.5 kV AC/1 min

• Wave Impedance: 120 ±12 Ω (matched to X2X Link specifications)

• Conductor Resistance: 24 AWG ≤89 Ω/km; 28 AWG ≤220 Ω/km (at 20 °C)

• Insulation Resistance: ≥200 MΩ/km (at 20 °C, 500 VDC)

• Data Rate: Up to 12 Mbps (X2X Link standard, full‑duplex)

• EMI/EMC Compliance: EN 61000‑6‑2 (immunity), EN 61000‑6‑4 (emission)

Physical and Mechanical Properties

• Cable Length: 40 m ±200 mm

• Outer Diameter: 6.8 mm ±0.2 mm

• Jacket Material: Thermoplastic polyurethane (TMPU), purple, oil‑resistant, abrasion‑resistant, hydrolysis‑resistant, and microbial‑resistant

• Connector Material: Thermoplastic housing (UL94 V‑0 rated), gold‑plated brass contacts

• Mating Cycles: Up to 2000 insertions/extractions

• Bend Radius: Static ≥27 mm (4× cable diameter); Dynamic ≥54 mm (8× cable diameter)

• Weight: Approximately 0.12 kg/m (total ~4.8 kg)

• Flexibility: Conditionally flexible, suitable for limited dynamic bending (e.g., swing arms, moving machine parts)

• Ingress Protection: IP54 (connectors, dust‑tight and splash‑water resistant)

Environmental Limits

• Operating Temperature: -20 °C to +70 °C

• Storage Temperature: -30 °C to +80 °C

• Relative Humidity: 0%–100% RH (non‑condensing)

• Pollution Degree: Degree 2 (per EN 61131‑2)

• Vibration Resistance: 1.0 g (10 Hz–1 kHz, Class A, per IEC 60068‑2‑6)

• Shock Resistance: 15 g (11 ms half‑sine pulse, per IEC 60068‑2‑27)

• Chemical Resistance: Resists mineral oils, greases, hydrocarbons, mild acids, and alkalis (per EN 60811‑2‑1)

• Flame Retardancy: IEC 60332‑1‑2 compliant (vertical flame test)

Compliance and Certification

• Applicable Standards: EN 61131‑2, UL AWM 20170 (60 °C, 30 V)

• Certifications: CE (EU), UKCA (UK), cULus (North America), RoHS (EU) compliant

• Quality Control: ISO 9001 certified manufacturing; 100% continuity, insulation, and signal integrity testing before shipment

• Lifecycle Status: Active production, full aftermarket support and spare parts availability

3. Function and Product Positioning

Core Functions

• X2X Link Communication: Supports up to 12 Mbps full‑duplex data transfer for real‑time I/O control, parameter configuration, and diagnostic data exchange between controllers and remote I/O modules

• Integrated Power Delivery: Transmits 30 VDC power to remote I/O modules, eliminating the need for separate power cabling and reducing installation complexity

• EMI/RFI Suppression: Full tinned copper braided shield minimizes electromagnetic interference in high‑noise industrial areas (e.g., near variable frequency drives, motors)

• 40‑Meter Optimized Reach: Designed for 40‑meter runs without signal degradation; ideal for large machine layouts and distributed automation systems

• Industrial Durability: TMPU jacket and reinforced ODU connectors withstand oil, abrasion, moisture, and dynamic bending in harsh factory conditions

Operational Features

• Plug‑and‑Play Installation: Pre‑terminated ODU connectors enable direct connection to B&R X2X Link devices; no on‑site wiring or configuration required

• Gold‑Plated Contacts: Ensures corrosion resistance, low contact resistance, and reliable conductivity for up to 2000 mating cycles

• Strain Relief Design: Overmolded connector ends prevent cable pull‑out and mechanical damage under tension or bending

• Maintenance‑Free Operation: No moving parts; requires only periodic visual inspection for wear, damage, or connector contamination

• Color‑Coded Jacket: Purple color for easy identification in cable bundles, distinguishing it from other B&R cable series

Product Positioning

4. Core Performance Parameters

Electrical Performance

• Interface: X2X Link (12 Mbps full‑duplex)

• Power Rating: 30 VDC max, 5 A max (total for connected I/O modules)

• Shielding: Tinned copper braid (≥85% coverage)

• Insulation Resistance: ≥200 MΩ/km

Mechanical Performance

• Length: 40 m ±200 mm

• Outer Diameter: 6.8 mm ±0.2 mm

• Dynamic Bend Radius: ≥54 mm

• Total Weight: ~4.8 kg

Reliability

• MTBF: >250,000 hours (at 25 °C, standard industrial conditions)

• Warranty: 1‑year standard factory warranty

• Service Life: 10+ years under normal industrial operating conditions

5. General Matching Accessories

Compatible System Components

• B&R X20/X67 series digital input/output modules

• B&R X20/X67 series analog input/output modules

• X20CP series programmable logic controllers (PLCs)

• X20CA/X67CA series connection and distribution modules

• Automation Panel 900/1000 series HMI panels (X2X Link equipped)

Installation Accessories

• Cable clamps and DIN rail cable management brackets

• ODU connector dust caps (for unused ports, IP54 protection)

• Shielded conduit (for high‑EMI environments)

• Color‑coded cable ties and labeling tags (purple)

Maintenance and Spares

• 5CAX2X.0400-20 replacement cable assembly

• ODU 10‑pin connector repair kit (contacts, gaskets, housing)

• TMPU jacket repair tape

• Factory test and calibration certificates

Supporting Documentation

• B&R 5CAX2X.0400-20 Datasheet

• X2X Link Cable Installation Guide

• X20 System User’s Manual

• B&R Distributed I/O Connectivity Application Note

6. Applicable Equipment and Industry Fields

Primary Applications

• Large Machine Tools: CNC machining centers, multi‑axis lathes, and milling machines with 40‑meter machine beds (distributed I/O modules)

• Extended Packaging Machinery: Form‑fill‑seal lines, cartoners, labelers, and palletizers (remote I/O for long production lines)

• Robotics and Automation Cells: Gantry robots, automated assembly lines, and material handling robots (controller‑to‑I/O communication)

• Process Automation: Food and beverage, pharmaceutical, chemical, and water treatment plants (distributed monitoring and control systems)

Secondary Applications

• Material Handling Systems: Conveyor belts, warehouse cranes, and automated guided vehicles (AGVs) (operator panel and I/O connectivity)

• Plastics Processing: Injection molding machines, extrusion lines, and blow molding equipment (remote control and sensor I/O)

• Textile Machinery: Spinning, weaving, dyeing, and finishing lines (long‑run distributed automation)

• General Machinery: Printing, paper, woodworking, and metalworking equipment (40‑meter X2X Link setups)

Compatibility Notes

• Length Optimization: Designed for 40‑meter runs; for longer distances (>40 m), use B&R X2X Link repeaters or fiber‑optic based links

• EMI Mitigation: Avoid routing near high‑voltage cables, VFDs, or large motors; use shielded conduit in high‑noise environments

• Dynamic Installation: Maintain a minimum dynamic bend radius of ≥54 mm for continuous flexing applications to prevent premature cable wear

• Power Limitation: Ensure connected I/O modules do not exceed 30 VDC/5 A total power consumption to avoid voltage drop issues