Product Specification: B&R 5CAX2X.0150-20 X2X Link Cable

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

• Manufacturer: B&R Industrial Automation (ABB Group)

• Model Number: 5CAX2X.0150-20

• Product Series: 5CAX2X X2X Link Cable Series

• Product Type: Shielded 10-core hybrid data/power cable

• Compatible Devices: B&R X20/X67 series I/O modules, X20CP series controllers, X20CA/X67CA series connection modules, HMI panels with X2X Link interface

• Country of Origin: Austria

• Construction: 2×24 AWG power conductors, 8×28 AWG data conductors, overall tinned copper braided shield, purple TMPU outer jacket, pre-terminated 10-pin mini-SNAP ODU connectors with gold-plated contacts

Electrical Characteristics

• Interface Protocol: X2X Link (B&R proprietary industrial communication)

• Connector Type: 10-pin mini-SNAP ODU (male-male)

• Conductor Gauge: Power: 24 AWG; Data: 28 AWG

• Shielding: Overall tinned copper braided shield (≥85% coverage)

• Rated Operating Voltage: Max. 30 VDC

• Test Voltage: Wire-wire: 1 kV; Wire-shield: 0.5 kV

• Wave Impedance: 120 ±12 Ω

• Conductor Resistance: 24 AWG ≤89 Ω/km; 28 AWG ≤220 Ω/km

• Insulation Resistance: ≥200 MΩ/km

• Data Rate: Up to 12 Mbps (X2X Link standard)

• EMI/EMC Compliance: EN 61000-6-2 (immunity), EN 61000-6-4 (emission)

Physical and Mechanical Properties

• Cable Length: 15 m ±100 mm

• Outer Diameter: 6.8 mm ±0.2 mm

• Jacket Material: Thermoplastic polyurethane (TMPU), purple, oil/abrasion/hydrolysis resistant

• Connector Material: Thermoplastic housing, gold-plated contacts

• Mating Cycles: Up to 2000 insertions

• Bend Radius: Static ≥27 mm (4× diameter); Dynamic ≥54 mm (8× diameter)

• Weight: Approximately 0.12 kg/m (total ~1.8 kg)

• Flexibility: Conditionally flexible (suitable for limited dynamic bending, e.g., swing arms)

• Ingress Protection: IP54 (connectors, dust and splash resistant)

Environmental Limits

• Operating Temperature: -20 °C to +70 °C

• Storage Temperature: -30 °C to +80 °C

• Relative Humidity: 0%–100% RH (non-condensing)

• Pollution Degree: Degree 2 (per EN 61131-2)

• Vibration Resistance: 1.0 g (10 Hz–1 kHz, Class A)

• Shock Resistance: 15 g (11 ms half-sine pulse)

• Chemical Resistance: Resists mineral oils, greases, hydrocarbons, and mild acids/alkalis (EN 60811-2-1)

• Flame Retardancy: IEC 60332-1-2 compliant

Compliance and Certification

• Applicable Standards: EN 61131-2, UL AWM 20170 (60 °C, 30 V)

• Certifications: CE, UKCA, cULus, RoHS compliant

• Quality Control: ISO 9001 manufacturing; 100% continuity, insulation, and signal integrity testing prior to shipment

• Lifecycle Status: Active production, full aftermarket support

3. Function and Product Positioning

Core Functions

• X2X Link Communication: Supports up to 12 Mbps data transfer for real-time I/O control, parameter configuration, and diagnostic data exchange

• Integrated Power Delivery: Transmits 30 VDC power to remote I/O modules, eliminating separate power cabling

• EMI/RFI Suppression: Full braided shield minimizes electromagnetic interference in high-noise industrial areas

• 15-Meter Optimized Reach: Designed for 15-meter runs without signal degradation; ideal for distributed machine layouts

• Industrial Durability: TMPU jacket and reinforced ODU connectors withstand oil, abrasion, and dynamic bending

Operational Features

• Plug-and-Play Installation: Pre-terminated ODU connectors enable direct connection to B&R X2X Link devices; no wiring or configuration required

• Gold-Plated Contacts: Ensures corrosion resistance and reliable conductivity for up to 2000 mating cycles

• Strain Relief Design: Overmolded connector ends prevent cable pull-out and damage under tension

• Maintenance-Free: No moving parts; requires only periodic visual inspection for wear or connector damage

• Color-Coded Jacket: Purple color for easy identification in cable bundles (distinguishes from other B&R cable series)

Product Positioning

4. Core Performance Parameters

Electrical Performance

• Interface: X2X Link (12 Mbps)

• Power: 30 VDC max

• Shielding: Tinned copper braid (≥85% coverage)

• Insulation Resistance: ≥200 MΩ/km

Mechanical Performance

• Length: 15 m ±100 mm

• Diameter: 6.8 mm ±0.2 mm

• Dynamic Bend Radius: ≥54 mm

• Weight: ~1.8 kg

Reliability

• MTBF: >250,000 hours (25 °C, standard conditions)

• Warranty: 1-year standard factory warranty

• Service Life: 10+ years under normal industrial conditions

5. General Matching Accessories

Compatible System Components

• B&R X20/X67 series I/O modules (digital/analog)

• X20CP series PLC controllers

• X20CA/X67CA series connection modules

• Automation Panel 900/1000 series (X2X Link equipped)

Installation Accessories

• Cable clamps and DIN rail management brackets

• ODU connector dust caps (for unused ports)

• Shielded conduit (for high-EMI environments)

• Cable ties and labeling tags (purple color-coded)

Maintenance and Spares

• 5CAX2X.0150-20 replacement cable assembly

• ODU 10-pin connector repair kit (contacts, gaskets)

• TMPU jacket repair tape

• Factory test and calibration certificates

Supporting Documentation

• B&R 5CAX2X.0150-20 Datasheet

• X2X Link Cable Installation Guide

• X20 System User’s Manual

• B&R Distributed I/O Connectivity Application Note

6. Applicable Equipment and Industry Fields

Primary Applications

• Machine Tools: CNC machining centers, multi-axis lathes (distributed I/O modules on 15-meter machine beds)

• Packaging Machinery: Form-fill-seal lines, cartoners, labeling machines (remote I/O for line automation)

• Robotics: Gantry robots, automated assembly cells (controller-to-I/O communication)

• Process Automation: Food/beverage, pharmaceutical, chemical plants (distributed monitoring and control)

Secondary Applications

• Material Handling: Conveyor systems, warehouse cranes (operator panel and I/O connectivity)

• Plastics Processing: Injection molding machines, extrusion lines (remote control and sensor I/O)

• Textile Machinery: Spinning, weaving, dyeing lines (long-run distributed automation)

• General Machinery: Printing, paper, woodworking equipment (standard 15-meter X2X Link setups)

Compatibility Notes

• Length Optimization: Designed for 15-meter runs; for lengths >15 m, use 5CAX2X.0250-20 (25 m) or 5CAX2X.0400-20 (40 m)

• EMI Mitigation: Avoid routing near VFDs or high-voltage cables; use shielded conduit in high-noise areas

• Dynamic Installation: Maintain ≥54 mm bend radius for continuous flexing to prevent premature wear

• Power Limitation: Ensure connected I/O modules do not exceed 30 VDC/5 A total power consumption