Product Specification: B&R 5CAUSB.0050-00 USB 2.0 Connection Cable

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

• Manufacturer: B&R Industrial Automation (ABB Group)

• Model Number: 5CAUSB.0050-00

• Product Series: Industrial USB Cable Series

• Product Type: Shielded USB 2.0 cable (Type A male to Type B male)

• Compatible Devices: B&R Automation Panel 900/1000/5000 series, Automation PC 910/920, Panel PC 900, USB-enabled I/O modules, industrial keyboards, and touch peripherals

• Country of Origin: Austria

• Construction: 24 AWG power conductors, 28 AWG data conductors, overall shield, beige PVC outer jacket, molded connectors with strain relief

Electrical Characteristics

• Interface Standard: USB 2.0 (High-Speed, up to 480 Mbps)

• Connector Type: USB Type A male (host side), USB Type B male (device side)

• Conductor Gauge: Power: 24 AWG; Data: 28 AWG

• Shielding: Full cable shield (foil + braid) for EMI/RFI suppression

• Operating Voltage: 5 VDC (USB standard)

• Max Current: 500 mA (bus power)

• Data Rate: Up to 480 Mbps (High-Speed USB 2.0)

• Insulation Resistance: ≥10 MΩ

• EMI/EMC Compliance: EN 61000-6-2, EN 61000-6-4

Physical and Mechanical Properties

• Cable Length: 5 m ±50 mm

• Outer Diameter: Max. 5 mm

• Jacket Material: PVC, beige, flame retardant

• Connector Material: Thermoplastic housing, gold-plated contacts

• Bend Radius: Minimum 100 mm (static installation)

• Weight: Approximately 200 g

• Flexibility: Designed for fixed or limited flex applications

• Ingress Protection: IP40 (connectors, dust resistant)

Environmental Limits

• Operating Temperature: 0 °C to +55 °C

• Storage Temperature: -20 °C to +80 °C

• Relative Humidity: 0%–100% RH (non-condensing)

• Pollution Degree: Degree 2 (per EN 61131-2)

• Flame Retardancy: Compliant with UL 94 V-0

Compliance and Certification

• Applicable Standards: EN 61131-2, UL 60950-1, USB-IF Certified

• Certifications: CE, UKCA, cULus (E115267, Industrial Control Equipment)

• Quality Control: ISO 9001 manufacturing; 100% continuity and signal integrity testing

• Lifecycle Status: Active production, full aftermarket support

3. Function and Product Positioning

Core Functions

• High-Speed Data Transfer: Supports USB 2.0 High-Speed (480 Mbps) for fast transmission of touch data, keyboard input, and configuration files

• Bus Power Delivery: Supplies 5 VDC/500 mA power to low-power USB peripherals (e.g., industrial keyboards, touchscreens)

• EMI/RFI Protection: Full shielding minimizes electromagnetic interference in noisy industrial environments

• 5-Meter Extended Reach: Optimized for 5-meter runs without signal degradation; ideal for distributed machine setups

• Industrial Durability: Molded connectors and strain relief prevent damage from vibration and cable pull

Operational Features

• Plug-and-Play: No drivers or configuration required; compatible with all USB 2.0-compliant B&R devices

• Gold-Plated Contacts: Ensures corrosion resistance and reliable conductivity for long-term use

• Strain Relief Design: Reinforced connector ends reduce stress on cable joints during installation

• Maintenance-Free: No moving parts; requires only periodic visual inspection

• Color-Coded Jacket: Beige color for easy identification in cable bundles

Product Positioning

4. Core Performance Parameters

Electrical Performance

• Interface: USB 2.0 (480 Mbps)

• Power: 5 VDC, 500 mA max

• Shielding: Full foil + braid shield

• Data Rate: Up to 480 Mbps

Mechanical Performance

• Length: 5 m ±50 mm

• Diameter: Max. 5 mm

• Bend Radius: ≥100 mm

• Weight: ~200 g

Reliability

• MTBF: >250,000 hours (25 °C)

• Warranty: 1-year standard factory warranty

• Service Life: 10+ years under normal industrial conditions

5. General Matching Accessories

Compatible System Components

• B&R Automation Panel 900/1000/5000 series

• Automation PC 910/920, Panel PC 900

• Industrial USB keyboards and touchscreens

• USB-enabled B&R I/O modules

Installation Accessories

• Cable clamps and management brackets

• Connector dust caps (for unused ports)

• Cable ties and labeling tags

• Shielded conduit (high-EMI environments)

Maintenance and Spares

• 5CAUSB.0050-00 replacement cable

• USB connector repair kit

• Jacket repair tape (PVC-compatible)

• Factory test certificates

Supporting Documentation

• B&R 5CAUSB.0050-00 Datasheet

• USB Cable Installation Guide

• Automation Panel 900 User’s Manual

• B&R Industrial PC Connectivity Guide

6. Applicable Equipment and Industry Fields

Primary Applications

• Machine Tools: CNC machining centers, lathes (connecting HMIs to industrial PCs)

• Packaging Machinery: Form-fill-seal lines, cartoners (USB peripherals for machine control)

• Robotics: Assembly robots, gantry systems (teach pendant and HMI connectivity)

• Process Automation: Food/beverage, pharmaceutical plants (remote HMI and data logging)

Secondary Applications

• Material Handling: Conveyors, warehouse cranes (operator panel USB links)

• Plastics Processing: Injection molding machines (remote control panel connectivity)

• General Machinery: Printing, paper, woodworking equipment (standard USB 2.0 links)

• Building Automation: HVAC systems, facility monitoring (B&R controller USB connections)

Compatibility Notes

• Length Limitation: For runs >5 meters, use active USB extenders or fiber-optic USB solutions

• EMI Mitigation: Avoid routing near VFDs or high-voltage cables; use shielded conduit in high-noise areas

• Flex Installation: Not designed for continuous flexing; use dedicated flex cables for swing-arm applications

• Peripheral Power: Ensure connected devices do not exceed 500 mA bus power limit