Product Specification: B&R 5CASDL.0400-13 SDL Flex Cable with Extender

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

• Manufacturer: B&R Industrial Automation (a member of the ABB Group)

• Model Number: 5CASDL.0400-13

• Product Series: SDL Flex Cable Series with Extender

• Product Type: Active SDL signal extension flex cable

• Compatible Devices: B&R Automation Panel 923/933/1000/5000 series, SDL-enabled industrial PCs (e.g., Automation PC 910), 5CASDL series SDL interface modules, SDL/DVI receiver modules (5DLSDL.1001-00)

• Country of Origin: Austria

• Construction: Flexible multi-core cable with shielded twisted pairs, integrated active extender module, overmolded SDL connectors with strain relief, industrial-grade outer jacket, ESD protection circuitry

Electrical Characteristics

• Interface Protocol: SDL (Serial Display Link) 1.0/2.0, bidirectional

• Nominal Voltage: 24 VDC ±25% (SELV, safety extra-low voltage)

• Operating Current: ≤180 mA (active); ≤35 mA (idle)

• Signal Amplification: Integrated extender with adaptive equalization and noise suppression

• Supported Signal Types: Uncompressed digital video (up to 1920×1080@60 Hz), touch input, keypad/keyboard data, 24 VDC power

• Frequency Bandwidth: DC to 1 GHz

• Max Transmission Distance: 40 meters (optimal performance)

• Isolation Voltage: 500 VDC (cable core to outer jacket)

• EMI/EMC Compliance: EN 61000-6-2 (industrial immunity), EN 61000-6-4 (emission)

• Overvoltage Category: Category II (per EN 61131-2)

Physical and Mechanical Properties

• Cable Length: 40 meters (integrated, non-detachable extender module at one end)

• Cable Diameter: 8.5 mm ±0.3 mm

• Outer Jacket Material: Thermoplastic polyurethane (TPU), black, oil and abrasion resistant

• Connector Type: SDL (DVI-D compatible) male/female, gold-plated contacts

• Extender Module Dimensions: 120 mm × 80 mm × 35 mm

• Total Weight: Approximately 3.2 kg (cable + extender module)

• Bend Radius: Minimum 100 mm (static); 150 mm (dynamic, continuous flexing)

• Ingress Protection: IP65 (connectors, dust and splash resistant); IP30 (extender module)

• Flex Life: ≥1,000,000 bending cycles (at 150 mm bend radius)

Environmental Limits

• Operating Temperature: 0 °C to +55 °C (Class B)

• Storage Temperature: -20 °C to +80 °C

• Relative Humidity: 0%–100% RH (non-condensing, Class B)

• Vibration Resistance: 1.0 g (10 Hz–1 kHz, Class A)

• Shock Resistance: 15 g (11 ms half-sine pulse)

• Chemical Resistance: Resists mineral oils, greases, hydrocarbons, and mild acids/alkalis (per VDE 0282-10)

• Flame Retardancy: Compliant with UL 94 V-0

Compliance and Certification

• Applicable Standards: EN 61131-2, UL 60950-1, CE, UKCA

• Certifications: cULus (Industrial Control Equipment), CE (Low Voltage Directive, EMC Directive)

• Quality Control: ISO 9001 manufacturing; 100% functional testing, signal integrity verification, and continuity checks prior to shipment

• Lifecycle Status: Active production; full support for new installations, retrofits, and replacements

3. Function and Product Positioning

Core Functions

• All-In-One Signal Extension: Combines a 40 m flexible cable with an integrated active extender, providing plug-and-play long-distance SDL connectivity

• Bidirectional Signal Transmission: Simultaneously transmits high-resolution video from controller/PC to HMI and touch/keyboard input from HMI to controller

• Signal Integrity Optimization: Adaptive equalization and noise suppression compensate for cable attenuation and EMI, ensuring crisp video and responsive touch control

• Power Distribution: Passes 24 VDC power through the cable, eliminating separate power cabling for remote HMIs

• Flexible Installation: Durable TPU jacket and high flex life support dynamic routing in moving machine parts or swing-arm HMI setups

• ESD and Surge Protection: Integrated circuitry safeguards against electrostatic discharge and voltage spikes in industrial environments

Operational Features

• Plug-and-Play Operation: No software configuration required; connects directly to SDL devices for seamless integration

• LED Status Indicators: Power (green), Signal Lock (blue), and Fault (red) LEDs on the extender module for quick diagnostics

• Hot-Swap Capability: Can be connected/disconnected during system shutdown without reconfiguring the controller or HMI

• Maintenance-Free Design: No moving parts; requires only periodic visual inspection for wear or damage

• Cable Management: Overmolded connectors and strain relief prevent cable damage and signal loss in dynamic installations

Product Positioning

4. Core Performance Parameters

Electrical Performance

• Interface: SDL 1.0/2.0 (bidirectional)

• Supply Voltage: 24 VDC ±25%

• Operating Current: ≤180 mA

• Max Transmission Distance: 40 m

• Frequency Bandwidth: DC to 1 GHz

• Video Resolution Support: Up to 1920×1080@60 Hz

Mechanical Performance

• Cable Length: 40 m

• Cable Diameter: 8.5 mm

• Bend Radius: 100 mm (static), 150 mm (dynamic)

• Flex Life: ≥1,000,000 cycles

• IP Rating: IP65 (connectors), IP30 (extender)

Reliability

• MTBF: >180,000 hours (25 °C, standard conditions)

• Warranty: 1-year standard factory warranty; extended options available

• Service Life: 10+ years under normal industrial operating conditions

5. General Matching Accessories

Compatible System Components

• B&R Automation Panel 923/933/1000/5000 series

• SDL-enabled industrial PCs (e.g., Automation PC 910)

• SDL/DVI receiver modules (5DLSDL.1001-00)

• B&R 5CASDL series SDL interface modules

Installation Accessories

• DIN rail mounting bracket (for extender module, optional)

• Cable clamps and strain relief glands

• Connector dust caps (for unused ports)

• Cable management tray (for long cable runs)

Maintenance and Spares

• 5CASDL.0400-13 replacement cable assembly

• SDL connector repair kit (contacts, gaskets)

• Extender module replacement (if damaged)

• Factory test and calibration certificates

Supporting Documentation

• B&R SDL Flex Cable Datasheet

• 5CASDL.0400-13 Installation and Maintenance Manual

• Automation Panel 900/1000/5000 User’s Manual

• B&R HMI Connectivity Application Guide

6. Applicable Equipment and Industry Fields

Primary Applications

• Machine Tools: Large CNC machining centers, multi-axis turning machines (remote swing-arm HMIs up to 40 m)

• Packaging Machinery: High-speed form-fill-seal lines, multi-station cartoners (distributed HMI panels on long production lines)

• Robotics: Large gantry robots, automated guided vehicles (AGVs), and robotic cells (remote teach pendants and monitoring panels)

• Process Automation: Chemical, pharmaceutical, and food/beverage processing plants (remote HMIs for monitoring and control in large facilities)

Secondary Applications

• Material Handling: Large conveyor systems, overhead cranes, and warehouse automation (operator panels on moving parts or remote stations)

• Plastics Processing: Large injection molding machines, blow molders, and extrusion lines (remote control panels for machine setup and monitoring)

• Energy: Power generation plants, wind farms, and solar facilities (remote monitoring HMIs for turbines and equipment)

• Marine/Offshore: Vessel automation systems, offshore platform machinery (rugged HMI connectivity for large maritime installations)

Compatibility Notes

• System Matching: Exclusively compatible with B&R SDL-enabled HMI and controller systems; not for use with non-SDL B&R or third-party devices

• Cable Routing Guidelines: Avoid routing near high-voltage cables or variable-frequency drives to minimize EMI; use shielded conduits in high-noise environments

• Dynamic Installation Limits: Ensure bend radius exceeds 150 mm for continuous flexing applications to prevent premature cable wear

• Hazardous Areas: Approved for Class I Division 2 locations; use certified cable glands and enclosures in hazardous zones