Product Specification: B&R 5CASDL.0400-13 SDL Interface Module

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

• Manufacturer: B&R Industrial Automation (a member of the ABB Group)

• Model Number: 5CASDL.0400-13

• Product Series: SDL Interface & Extension Module Series

• Product Type: Active SDL signal extension/amplification module

• Compatible Devices: B&R Automation Panel 923/933/1000/5000 series, SDL-enabled industrial PCs (e.g., Automation PC 910), 5CASDL series SDL cables, SDL/DVI receiver modules (5DLSDL.1001-00)

• Country of Origin: Austria

• Construction: Industrial-grade ABS housing, integrated signal amplification circuitry, ESD protection, overmolded SDL ports with strain relief, 24 VDC power input terminal

Electrical Characteristics

• Interface Protocol: SDL (Serial Display Link) 1.0/2.0, bidirectional

• Nominal Voltage: 24 VDC ±25% (SELV, safety extra-low voltage)

• Operating Current: ≤150 mA (active); ≤30 mA (idle)

• Signal Amplification Gain: 0–20 dB (adjustable, default 12 dB)

• Supported Signal Types: Uncompressed digital video, touch input, keypad/keyboard data, 24 VDC power

• Frequency Bandwidth: DC to 1 GHz, supporting high-resolution video (up to 1920×1080@60 Hz)

• Signal Attenuation Compensation: ≤3 dB at 100 MHz (40 m cable length)

• Isolation Voltage: 500 VDC (input/output to housing)

• EMI/EMC Compliance: EN 61000-6-2 (industrial immunity), EN 61000-6-4 (emission)

• Overvoltage Category: Category II (per EN 61131-2)

Physical and Mechanical Properties

• Housing Material: Flame-retardant ABS (black, matte finish), UL 94 V-0 rated

• Overall Dimensions: 120 mm × 80 mm × 35 mm

• Weight: Approximately 0.45 kg

• Ports: 1× SDL IN (female), 1× SDL OUT (female), 1× 24 VDC power input (3-pin screw terminal)

• Connector Type: SDL (DVI-D compatible) with integrated ferrite cores

• Ingress Protection: IP30 (dust protected, no water resistance)

• Mounting Options: DIN rail mount (standard), panel-mount (optional bracket)

• Operating Altitude: Up to 4,000 m above sea level

Environmental Limits

• Operating Temperature: 0 °C to +55 °C (Class B)

• Storage Temperature: -20 °C to +80 °C

• Relative Humidity: 0%–100% RH (non-condensing, Class B)

• Vibration Resistance: 1.0 g (10 Hz–1 kHz, Class A)

• Shock Resistance: 15 g (11 ms half-sine pulse)

• Chemical Resistance: Resists mineral oils, greases, hydrocarbons, and mild acids/alkalis (per VDE 0282-10)

• Flame Retardancy: Compliant with UL 94 V-0

Compliance and Certification

• Applicable Standards: EN 61131-2, UL 60950-1, CE, UKCA

• Certifications: cULus (Industrial Control Equipment), CE (Low Voltage Directive, EMC Directive)

• Quality Control: ISO 9001 manufacturing; 100% functional testing, signal integrity verification, and continuity checks prior to shipment

• Lifecycle Status: Active production; full support for new installations, retrofits, and replacements

3. Function and Product Positioning

Core Functions

• Long-Distance Signal Extension: Amplifies and conditions SDL signals to support up to 40 m transmission (vs. 30 m passive cable limit), ideal for large machine footprints

• Bidirectional Signal Routing: Transmits video from controller/PC to HMI and touch/keyboard input from HMI to controller simultaneously

• Signal Integrity Enhancement: Built-in equalization and noise suppression compensate for cable attenuation and EMI, ensuring stable high-resolution video and responsive touch control

• Power Distribution: Passes 24 VDC power from input to output port, eliminating separate power cabling for remote HMIs

• Plug-and-Play Operation: No software configuration required; connects directly to SDL cables and devices for seamless integration

• ESD and Surge Protection: Integrated circuitry safeguards against electrostatic discharge and voltage spikes in harsh industrial environments

Operational Features

• Adjustable Gain Control: 0–20 dB amplification gain to optimize signal strength for varying cable lengths (10–40 m)

• LED Status Indicators: Power (green), Signal Lock (blue), and Fault (red) LEDs for quick diagnostic and status monitoring

• Hot-Swap Capability: Can be installed or replaced during system shutdown without reconfiguring the controller or HMI

• Maintenance-Free Design: No moving parts; requires only periodic visual inspection for wear or damage

• Cable Compatibility: Works with all B&R 5CASDL series SDL cables (0.8 m to 30 m) for flexible length customization

Product Positioning

4. Core Performance Parameters

Electrical Performance

• Interface: SDL 1.0/2.0 (bidirectional)

• Supply Voltage: 24 VDC ±25%

• Operating Current: ≤150 mA

• Max Transmission Distance: 40 m (with 5CASDL series cable)

• Frequency Bandwidth: DC to 1 GHz

• Gain Range: 0–20 dB (adjustable)

Mechanical Performance

• Dimensions: 120 mm × 80 mm × 35 mm

• Weight: ~0.45 kg

• IP Rating: IP30

• Mounting: DIN rail (standard)

Reliability

• MTBF: >180,000 hours (25 °C, standard conditions)

• Warranty: 1-year standard factory warranty; extended options available

• Service Life: 10+ years under normal industrial operating conditions

5. General Matching Accessories

Compatible System Components

• B&R Automation Panel 923/933/1000/5000 series

• SDL-enabled industrial PCs (e.g., Automation PC 910)

• SDL/DVI receiver modules (5DLSDL.1001-00)

• B&R 5CASDL series SDL cables (0.8 m to 30 m)

Installation Accessories

• DIN rail mounting kit (included)

• Panel-mounting bracket (optional)

• 24 VDC power cable (3-pin, screw terminal)

• Cable clamps and strain relief glands

• Connector dust caps (for unused ports)

Maintenance and Spares

• 5CASDL.0400-13 replacement module

• SDL port repair kit (connectors, gaskets, ferrite cores)

• 24 VDC terminal block replacement

• Factory test and calibration certificates

Supporting Documentation

• B&R SDL Extension Module Datasheet

• 5CASDL.0400-13 Installation and Maintenance Manual

• Automation Panel 900/1000/5000 User’s Manual

• B&R HMI Connectivity Application Guide

6. Applicable Equipment and Industry Fields

Primary Applications

• Machine Tools: Large CNC machining centers, multi-axis turning machines (remote swing-arm HMIs up to 40 m)

• Packaging Machinery: High-speed form-fill-seal lines, multi-station cartoners (distributed HMI panels on long production lines)

• Robotics: Large gantry robots, automated guided vehicles (AGVs), and robotic cells (remote teach pendants and monitoring panels)

• Process Automation: Chemical, pharmaceutical, and food/beverage processing plants (remote HMIs for monitoring and control in large facilities)

Secondary Applications

• Material Handling: Large conveyor systems, overhead cranes, and warehouse automation (operator panels on moving parts or remote stations)

• Plastics Processing: Large injection molding machines, blow molders, and extrusion lines (remote control panels for machine setup and monitoring)

• Energy: Power generation plants, wind farms, and solar facilities (remote monitoring HMIs for turbines and equipment)

• Marine/Offshore: Vessel automation systems, offshore platform machinery (rugged HMI connectivity for large maritime installations)

Compatibility Notes

• System Matching: Exclusively compatible with B&R SDL-enabled HMI and controller systems; not for use with non-SDL B&R or third-party devices

• Cable Length Guidelines: Optimized for 10–40 m SDL cable lengths; for lengths <10 m, use passive 5CASDL cables to avoid over-amplification

• Routing Best Practices: Avoid routing SDL cables near high-voltage cables or variable-frequency drives to minimize EMI; use shielded conduits in high-noise environments

• Hazardous Areas: Approved for Class I Division 2 locations; use certified cable glands and enclosures in hazardous zones