Product Specification: B&R 5CASDL.0300-30 Industrial Keyboard

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

• Manufacturer: B&R Industrial Automation (a member of the ABB Group)

• Model Number: 5CASDL.0300-30

• Product Series: SDL Industrial Keyboard Series

• Product Type: Rugged SDL-connected industrial keyboard

• Compatible Devices: B&R Automation Panel 923/933/1000/5000 series, SDL-enabled controllers, HMI modules

• Country of Origin: Austria

• Construction: Sealed silicone rubber keypad, industrial-grade ABS housing, integrated SDL interface, overmolded cable with strain relief

Electrical Characteristics

• Interface Protocol: SDL (Serial Display Link)

• Nominal Voltage: 24 VDC ±25% (SELV, safety extra-low voltage)

• Operating Current: ≤100 mA (active); ≤20 mA (idle)

• Isolation Voltage: 500 VDC (input-to-housing)

• Signal Compatibility: SDL 1.0/2.0, compatible with B&R 5DLSDL.1001-00 receiver modules

• EMI/EMC Compliance: EN 61000-6-2 (industrial immunity), EN 61000-6-4 (emission)

Physical and Mechanical Properties

• Keypad Layout: 84-key industrial QWERTY with function keys (F1–F12), numeric keypad, and navigation keys

• Key Switch Type: Sealed silicone rubber, tactile feedback

• Key Life: ≥5,000,000 keystrokes per key

• Actuation Force: 60 g ±10 g

• Travel Distance: 1.2 mm ±0.2 mm

• Housing Material: Flame-retardant ABS (black, matte finish)

• Overall Dimensions: 450 mm × 150 mm × 30 mm

• Weight: Approximately 1.8 kg (including integrated 2 m SDL cable)

• Ingress Protection: IP65 (front panel, dust and splash resistant); IP20 (rear housing)

• Mounting Options: Panel-mount, desk-mount, or swing-arm mount (compatible with B&R HMI mounting kits)

Environmental Limits

• Operating Temperature: 0 °C to +55 °C (Class B)

• Storage Temperature: -20 °C to +80 °C

• Relative Humidity: 0%–100% RH (non-condensing, Class B)

• Vibration Resistance: 1.0 g (10 Hz–1 kHz, Class A)

• Shock Resistance: 15 g (11 ms half-sine pulse)

• Chemical Resistance: Resists mineral oils, greases, hydrocarbons, and mild acids/alkalis (per VDE 0282-10)

• Flame Retardancy: Compliant with UL 94 V-0

Compliance and Certification

• Applicable Standards: EN 61131-2, UL 60950-1, CE, UKCA

• Certifications: cULus (Industrial Control Equipment), CE (Low Voltage Directive, EMC Directive)

• Quality Control: ISO 9001 manufacturing; 100% functional testing and key actuation verification prior to shipment

• Lifecycle Status: Active production; full support for new installations, retrofits, and replacements

3. Function and Product Positioning

Core Functions

• SDL Direct Connectivity: Integrates natively with B&R SDL HMI systems via an integrated SDL cable, supporting plug-and-play operation

• Industrial-Grade Data Entry: 84-key QWERTY layout with dedicated function and numeric keys for efficient machine programming, data input, and system navigation

• Sealed Environmental Protection: IP65 front panel prevents dust, water splashes, and industrial contaminants from entering, ensuring reliable operation in wet or dirty environments

• Tactile and Durable Keypads: Silicone rubber keys provide consistent tactile feedback and withstand millions of actuations, reducing maintenance needs

• Integrated Cable Management: Overmolded SDL cable with strain relief prevents cable damage and signal loss in dynamic installations

• Hot-Swap Capability: Can be connected/disconnected during system shutdown without reconfiguring the controller

Operational Features

• Plug-and-Play Installation: No drivers or software configuration required; connects directly to B&R Automation Panels or SDL receivers

• Maintenance-Free Design: Sealed keypad and rugged housing require only periodic visual inspection for wear or damage

• Backlit Keypad (Optional): Customizable LED backlighting (white or amber) for low-light industrial environments

• Key Lockout Function: Hardware switch to disable accidental key presses during machine operation

• Cable Length Options: Standard 2 m integrated cable; optional 5 m or 10 m SDL cables available for extended reach

Product Positioning

4. Core Performance Parameters

Electrical Performance

• Interface: SDL (Serial Display Link)

• Supply Voltage: 24 VDC ±25%

• Operating Current: ≤100 mA

• Isolation Voltage: 500 VDC

Mechanical Performance

• Key Count: 84 keys (QWERTY, F1–F12, numeric keypad)

• Key Life: ≥5,000,000 keystrokes

• Actuation Force: 60 g ±10 g

• IP Rating: IP65 (front panel)

• Dimensions: 450 mm × 150 mm × 30 mm

Reliability

• MTBF: >200,000 hours (25 °C, standard conditions)

• Warranty: 1-year standard factory warranty; extended options available

• Service Life: 10+ years under normal industrial operating conditions

5. General Matching Accessories

Compatible System Components

• B&R Automation Panel 923/933/1000/5000 series

• SDL-compatible controller modules (e.g., 5DLSDL.1001-00)

• B&R Panel PC 900 series (SDL-enabled models)

Installation Accessories

• Panel-mounting brackets (stainless steel)

• Swing-arm mounting kits (compatible with B&R HMI arms)

• Cable management clamps and strain relief glands

• Protective dust cover (for idle periods)

Maintenance and Spares

• 5CASDL.0300-30 replacement keyboard

• Silicone keypad replacement kit (for worn keys)

• SDL cable repair kit (connectors, gaskets)

• Factory test and calibration certificates

Supporting Documentation

• B&R SDL Keyboard System Datasheet

• 5CASDL.0300-30 Installation and Maintenance Manual

• Automation Panel 900/1000/5000 User’s Manual

• B&R HMI Connectivity Application Guide

6. Applicable Equipment and Industry Fields

Primary Applications

• Machine Tools: CNC machines, machining centers, turning centers (operator input for programming and control)

• Packaging Machinery: Form-fill-seal machines, labeling equipment, cartoners (data entry for production parameters)

• Robotics: Industrial robots, collaborative robots (teach pendant input and system configuration)

• Process Automation: Chemical, pharmaceutical, and food/beverage processing lines (remote HMI input for monitoring and control)

Secondary Applications

• Material Handling: Conveyor systems, cranes, and hoists (operator control panels)

• Plastics Processing: Injection molding machines, blow molders (machine programming and parameter adjustment)

• Energy: Power generation turbines, wind turbines (remote monitoring and control input)

• Marine/Offshore: Vessel automation systems, offshore platform machinery (rugged HMI input for harsh maritime environments)

Compatibility Notes

• System Matching: Exclusively compatible with B&R SDL-enabled HMI and controller systems; not for use with non-SDL B&R or third-party devices

• Cable Length Limitations: Standard integrated cable is 2 m; maximum recommended SDL cable length is 30 m (using B&R 5CASDL series extension cables)

• Routing Guidelines: Avoid routing SDL cables near high-voltage cables or variable-frequency drives to minimize EMI

• Hazardous Areas: Approved for Class I Division 2 locations; use certified cable glands in hazardous zones