Product Specification: B&R 5CASDL.0300-03 SDL Cable

1. Product Overview

2. Basic Product Information

Manufacturer and Model Identity

• Manufacturer: B&R Industrial Automation (a member of the ABB Group)

• Model Number: 5CASDL.0300-03

• Product Series: SDL Flexible Cable Series

• Product Type: High-flexibility SDL Communication Cable

• Compatible Devices: B&R Automation Panel 923/933/1000/5000, SDL-compatible controllers, HMI modules

• Country of Origin: Austria

• Construction: Multi-core twisted-pair conductors, foam polyethylene insulation, aluminum foil + braided copper shielding, flame-retardant PVC outer jacket, molded DVI-D connectors with strain relief

Electrical Characteristics

• Signal Type: SDL (Serial Display Link) digital video/control signal

• Nominal Voltage: 24 VDC ±25% (SELV, safety extra-low voltage)

• Wave Impedance: 100 Ω ±10 Ω

• Conductor Resistance: ≤95 Ω/km (24 AWG); ≤145 Ω/km (26 AWG)

• Insulation Resistance: >200 MΩ/km (at 500 VDC)

• Frequency Bandwidth: Up to 1 GHz, supporting high-resolution video transmission

• Signal Attenuation: ≤3 dB at 100 MHz (30 m length)

• Shielding Effectiveness: ≥80 dB at 1 MHz–1 GHz, EMI/RFI suppression

• Overvoltage Category: Category II (per EN 61131-2)

Physical and Mechanical Properties

• Cable Length: 30 m ±200 mm

• Outer Diameter: 11 mm ±0.2 mm (max 11.5 mm)

• Jacket Material: Flame-retardant, oil-resistant PVC (black)

• Connectors: Molded DVI-D male-to-male connectors with integrated ferrite cores for noise suppression

• Weight: Approximately 6.1 kg (30 m length)

• Minimum Bend Radius: 5× cable diameter (static); 10× cable diameter (dynamic/flexing)

• Tensile Strength: ≤50 N (in operation); ≤400 N (during installation)

• Flex Cycle Life: ≥1,000,000 cycles (dynamic bending at 10× diameter)

• Ingress Protection: IP65 (connectors, dust and splash resistant)

Environmental Limits

• Operating Temperature: 0 °C to +55 °C (Class B)

• Storage Temperature: -20 °C to +80 °C

• Relative Humidity: 0%–100% RH (non-condensing, Class B)

• Vibration Resistance: 0.7 g (10 Hz–1 kHz, Class A)

• Chemical Resistance: Resists mineral oils, greases, hydrocarbons, and mild acids/alkalis (per VDE 0282-10)

• Flame Retardancy: Compliant with UL 758 (vertical flame test)

Compliance and Certification

• Applicable Standards: EN 61131-2, UL 758, VDE 0282-10, API 670

• Certifications: cULus (Hazardous Location), UL AWM 20236 (80 °C, 30 V), CCS Type Approval

• Hazardous Area Rating: Class I Division 2, Groups ABCD, Temperature Class T4

• Quality Control: ISO 9001 manufacturing; 100% electrical continuity and insulation testing prior to shipment

• Lifecycle Status: Active production; full support for new installations, retrofits, and replacements

3. Function and Product Positioning

Core Functions

• High-Definition Video Transmission: Delivers uncompressed SDL video signals for crisp, real-time display on Automation Panels

• Bidirectional Control Communication: Transmits touch input, keypad, and status signals between HMI and controller

• Power Distribution: Carries 24 VDC power to remote HMI panels, reducing separate power cabling

• Dynamic Flexibility: Withstands repeated bending and motion in swing-arm or moving machine applications

• EMI/RFI Protection: Dual shielding and ferrite cores suppress electromagnetic interference from motors, drives, and power lines

• Long-Distance Reliability: Maintains signal integrity up to 30 m, supporting large machine layouts

Operational Features

• Plug-and-Play Installation: Molded DVI-D connectors enable tool-free, secure connections

• Hot-Swap Capability: Can be replaced during system shutdown without reconfiguring the controller

• Maintenance-Free Design: No moving parts; requires only visual inspection for wear or damage

• Calibration Stability: No recalibration needed after installation; consistent performance over service life

• Ferrite Core Integration: Built-in ferrite cores on both ends minimize high-frequency noise

Product Positioning

4. Core Performance Parameters

Electrical Performance

• Frequency Response: DC to 1 GHz (±0.5 dB flatness)

• Characteristic Impedance: 100 Ω ±10 Ω

• Insulation Resistance: >200 MΩ/km

• Conductor Resistance: ≤95 Ω/km (24 AWG)

• Signal Attenuation: ≤3 dB @ 100 MHz (30 m)

Mechanical Performance

• Dynamic Bend Cycles: ≥1,000,000 (10× diameter)

• Connector Mating Cycles: ≥500 insertions/extractions

• Tensile Load: ≤50 N (operating)

• Outer Diameter: 11 mm ±0.2 mm

Reliability

• MTBF: >150,000 hours (25 °C, standard conditions)

• Warranty: 1-year standard factory warranty; extended options available

• Service Life: 10+ years under normal industrial operating conditions

5. General Matching Accessories

Compatible System Components

• B&R Automation Panel 923/933/1000/5000 series

• SDL-compatible controller modules (e.g., 5DLSDL.1001-00)

• B&R Industrial PCs and HMI power supplies

Installation Accessories

• Cable clamps and mounting brackets (stainless steel)

• Protective cable conduit (flexible metal or PVC)

• Connector dust caps (for unused ports)

• Strain relief glands for panel mounting

Maintenance and Spares

• 5CASDL.0300-03 replacement cable

• DVI-D connector repair kit (pins, gaskets, ferrite cores)

• Cable cutters and crimping tools (for custom length adjustments)

• Factory test and calibration certificates

Supporting Documentation

• B&R SDL Cable System Datasheet

• 5CASDL.0300-03 Installation and Maintenance Manual

• Automation Panel 900/1000/5000 User’s Manual

• B&R HMI Connectivity Application Guide

6. Applicable Equipment and Industry Fields

Primary Applications

• Machine Tools: CNC machines, machining centers, turning centers (swing-arm HMIs)

• Packaging Machinery: Form-fill-seal machines, labeling equipment, cartoners (moving HMI arms)

• Robotics: Industrial robots, collaborative robots (remote teach pendants)

• Process Automation: Chemical, pharmaceutical, and food/beverage processing lines (remote HMIs)

Secondary Applications

• Material Handling: Conveyor systems, cranes, and hoists (operator panels on moving parts)

• Plastics Processing: Injection molding machines, blow molders (swing-arm control panels)

• Energy: Power generation turbines, wind turbines (remote monitoring HMIs)

• Marine/Offshore: Vessel automation systems, offshore platform machinery (rugged HMI connectivity)

Compatibility Notes

• System Matching: Exclusively compatible with B&R SDL-enabled HMI and controller systems; not for use with non-SDL B&R or third-party devices

• Length Limitations: Maximum recommended length is 30 m; longer distances require SDL signal extenders

• Routing Guidelines: Avoid routing near high-voltage cables or variable-frequency drives to minimize EMI

• Hazardous Areas: Approved for Class I Division 2 locations; use certified cable glands in hazardous zones