USAFED-30C220E
USAFED-30C220E is discontinued classic permanent magnet AC servo motor from Yaskawa F-series VS800 platform, originally designed to match CACR-SR70 series customized servo amplifiers with special modified firmware for heavy-load CNC feed axis and automated industrial equipment drive control. This variant adopts independent forced external fan cooling structure and factory-customized high-resolution absolute incremental encoder configuration marked by suffix E, which restricts full closed-loop operation exclusively with matched designated servo drives instead of generic standard CACR controllers. It is widely deployed on heavy-duty vertical machining centers, large CNC lathes and heavy-load automated transfer machinery requiring stable high-torque continuous output and precise repetitive positioning performance.
Description
1. Product Overview
USAFED-30C220E is discontinued classic permanent magnet AC servo motor from Yaskawa F-series VS800 platform, originally designed to match CACR-SR70 series customized servo amplifiers with special modified firmware for heavy-load CNC feed axis and automated industrial equipment drive control. This variant adopts independent forced external fan cooling structure and factory-customized high-resolution absolute incremental encoder configuration marked by suffix E, which restricts full closed-loop operation exclusively with matched designated servo drives instead of generic standard CACR controllers. It is widely deployed on heavy-duty vertical machining centers, large CNC lathes and heavy-load automated transfer machinery requiring stable high-torque continuous output and precise repetitive positioning performance.
Model Code Definition
USAFED stands for Yaskawa fully enclosed F-series CNC dedicated servo motor base code; numeric 30 refers to rated 2.9kW power grade; letter C denotes external forced fan cooling setup different from natural convection FA/FB models; digit combination 22 indicates standard keyed output shaft with customized terminal wiring layout; trailing 0E represents factory exclusive customized UTOPH-81AWF high-resolution encoder and fixed pin assignment for special matched servo packs.
2. Electrical Specifications
The motor is specified for three-phase AC 200V~230V 50/60Hz industrial main power input. Its continuous rated output power hits 2.9kW with rated continuous input current of 20A, fixed rated rotational speed at 1500rpm and continuous rated torque reaching 18.4Nm; instantaneous peak overload torque can reach three times continuous rated torque within short-time overload window to satisfy heavy startup acceleration and sudden load impact working needs. The built-in UTOPH-81AWF differential line driver incremental rotary encoder delivers high-resolution position feedback signal, the E-type customized encoder protocol and internal wiring definition cannot be compatible with non-modified universal servo drivers, only pairing dedicated CACR-SR70 modified servo units can complete full closed-loop position control. Stator winding complies with Class F insulation standard to secure stable dielectric performance under long-term full-load continuous operation. No built-in electromagnetic brake is equipped inside this C-series cooling structure motor.
3. Mechanical & Environmental Parameters
Whole motor housing is fully enclosed construction with IP50 protection rating, relying on rear external cooling fan for forced heat dissipation rather than shell natural cooling of FA series motors, resulting in longer overall axial dimension due to added fan housing structure. Output shaft is solid keyed shaft with standard built-in keyway for rigid coupling with ball screw or speed reducer assembly; the net overall unit weight is approximately 9.8kg with universal standard flange mounting dimension for direct equipment installation. Permissible working ambient temperature ranges from 0℃ to +40℃, storage temperature spans -20℃ to +70℃, applicable operating relative humidity keeps 5%~80%RH without internal casing condensation allowed. When installation altitude exceeds 1000 meters above sea level, continuous rated load needs proper derating to avoid overheating damage under poor heat dissipation condition. Operating environment with corrosive vapors, dense conductive dust and continuous liquid splashing is strictly prohibited; the unit can withstand normal industrial working vibration between 10Hz to 55Hz.
4. Matching Drive and Control Function
This customized E suffix servo motor only supports paired Yaskawa CACR-SR70 series servo packs with special factory modified firmware program; standard unmodified CACR servo amplifiers fail to recognize exclusive E-version encoder signal and cannot realize normal speed and position closed-loop regulation. Two mainstream command control modes are available via matched servo driver: ±10V analog voltage speed instruction and differential pulse position command transmitted from upper CNC controller, adapting heavy-load frequent forward-reverse cycling and high-precision positioning demands of large numerical control processing equipment. Due to non-brake internal structure, external mechanical clamping fixture is mandatory for vertical axis anti-drop protection once main power supply cuts off unexpectedly.
5. Protection and Fault Specifications
Built-in winding temperature sensing circuit feeds overheat abnormal signal to matched servo driver to activate automatic overload shutdown protection. Standard fault alarm codes on supporting servo panel follow factory unified definition: encoder wire breakage or loose connection triggers No.6 fault alert, long-term continuous overloaded operation activates No.7 overload alarm, stator winding short-circuit and abnormal overcurrent leads to No.1 driver fault code display. External cooling fan open circuit or fan stall will trigger auxiliary overheating pre-alarm on servo unit to remind on-site maintenance before motor winding overheat damage occurs. Internal circuit is equipped with surge absorption components to improve anti-interference capacity against industrial site instantaneous power fluctuation and electromagnetic noise.
6. Maintenance and Replacement Instructions
Direct field replacement requires original identical USAFED-30C220E model; alternative specifications including natural cooling FA variant or non-custom non-E encoder motors cannot substitute directly unless matched servo drive completes official factory firmware rewriting and full parameter resetting work. Before any disassembly maintenance on bearing, encoder and fan assembly, fully disconnect three-phase main power supply and wait minimum 15 minutes for servo internal DC bus capacitor complete discharge to eliminate residual voltage and prevent electric shock risk. Periodic routine maintenance includes tightening encoder and power terminal wiring every three months, replenishing bearing grease after every 8000 cumulative running hours, and cleaning cooling fan blade dust accumulation every half year to guarantee effective heat dissipation. Random modification of encoder pin definition and internal motor wiring will cause servo runaway and permanent driver fault lockout.
7. Typical Application Range
Mainly applied on X/Y/Z heavy-load feed driving axes of large vertical machining centers, heavy-duty CNC lathes, automatic heavy material feeding production lines and non-standard customized heavy-load automation equipment, especially suitable for high-load continuous cyclic operation and high repeated positioning accuracy machining working occasions.
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