ABB 1TNE968902R1301(AX561 S500 Analog I/O Module) original S500 series analog input and output module
June 04, 2026

ABB 1TNE968902R1301(AX561 S500 Analog I/O Module) original S500 series analog input and output module

This component is ABB original S500 series analog input and output module with part code AX561, belonging to AC500 PLC automation system peripheral I/O accessory range, produced under IEC industrial electrical standard and ABB global production specification. It adopts compact modular DIN rail mounting structure, built-in high-precision analog signal conversion circuit, designed for field analog signal collection and analog quantity closed-loop output control in industrial process automation, featuring stable signal conversion performance, strong anti-interference and seamless compatibility with ABB AC500 series CPU base unit.

Description

1.Product Brief Introduction

This component is ABB original S500 series analog input and output module with part code AX561, belonging to AC500 PLC automation system peripheral I/O accessory range, produced under IEC industrial electrical standard and ABB global production specification. It adopts compact modular DIN rail mounting structure, built-in high-precision analog signal conversion circuit, designed for field analog signal collection and analog quantity closed-loop output control in industrial process automation, featuring stable signal conversion performance, strong anti-interference and seamless compatibility with ABB AC500 series CPU base unit.

2.Model Definition Explanation

1TNE stands for unified global coding prefix of ABB low voltage automation spare parts for product classification and order management.
9689 is internal catalog serial code assigned to S500 I/O module product group.
02 denotes revised hardware structural version compared with early base specification.
R represents factory pre-calibrated finished product configuration according to ABB internal component coding rules.
1301 is exclusive configuration code corresponding to AX561 fixed channel layout of 4 analog input plus 2 analog output, different from other suffix variant specifications of same product series.

3.Technical Specifications

Rated working power supply is DC24V, input power consumption lower than 2.5W. It configures 4-channel analog input and 2-channel analog output, both input and output support voltage 0-10V and current 4-20mA standard industrial signal, signal conversion resolution reaches 12-bit for all channels. Working ambient temperature ranges from -25℃ to +60℃, storage temperature covers -40℃ to +85℃, cabinet installation protection grade IP20. Outer dimension is 135mm×74mm×34mm, net weight 0.122kg, supports single wire field wiring connection mode. Electromagnetic compatibility complies with IEC61000 industrial anti-interference standard.

4.Interface and Communication Configuration

Backplane integrated plug-in bus interface is reserved for direct insertion onto S500 system base rail, realizing internal bus data exchange with PLC CPU without extra fieldbus wiring. Front side equips detachable spring-type terminal block for field analog signal wiring of AI and AO channels. The module supports data transmission via S500 internal backplane bus, compatible with Profinet communication function matched with corresponding communication adapter of AC500 system, no independent external fieldbus port arranged on module body.

5.Core Functions

Core function includes real-time collection of field analog signals like pressure, temperature, flow rate and liquid level transmitted from on-site transmitters, converting analog electrical signal into digital data for PLC CPU processing. Meanwhile it receives digital control command from main controller and converts into standard 4-20mA or 0-10V analog output signal to drive regulating valves, frequency converters and other field execution components, completing closed-loop process adjustment of production parameters, and realizes real-time upload of channel fault alarm information via internal bus when abnormal wiring or signal overrange occurs.

6.Application Scenarios

Mainly applied in petrochemical, water treatment, food processing, metallurgy and building automation process control cabinet. Widely used for parameter acquisition and loop control of boiler water supply, pipeline flow adjustment, tank liquid level monitoring, workshop temperature constant control and fan pump variable frequency regulation, installed inside MCC control cabinet and PLC automation cabinet as core analog signal processing unit of AC500 control system.

7.Operation and Maintenance Instructions

Check terminal block fastening condition and backplane plug integrity before installation, confirm DC24V power polarity is correct to avoid reverse connection burnout. Clip module onto standard 35mm DIN rail and insert into designated base slot of S500 backplane, complete field signal wiring according to channel definition. Execute quarterly routine maintenance, clean dust accumulated on terminal and circuit surface with dry soft brush, avoid water and corrosive gas erosion. When channel collection or output failure appears, inspect external field loop first; replace whole module directly if internal circuit damage is confirmed, disassembly of original housing and modification of internal circuit are forbidden.


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