5CAPWR.0200-20 Power Supply Cable Product Description

The 5CAPWR.0200-20 is an original prefabricated dedicated power supply cable designed by B&R exclusively for AP800 series suspended Automation Panel HMI terminals, focusing on independent 24VDC SELV power transmission between cabinet power supply unit and field cantilever-mounted mobile operation panelsB& R Industrial Automation. Differentiated from hybrid 5CAMPH series cables integrating power, Ethernet and safety signals, this product adopts pure power-only three-core internal layout without extra communication or safety wiring cores, realizing isolated power feed to eliminate power fluctuation interference against panel data circuit. Developed complying with Austrian industrial design standards and global IEC electrical specifications, it features drag-chain-grade flexible PUR outer jacket to adapt repeated reciprocating bending inside equipment cable carrier for long cantilever arm layout. All finished cables pass factory routine tests including conductor continuity inspection and high-voltage dielectric withstand verification before delivery, delivering stable continuous power output while resisting oil mist, mechanical grease and electromagnetic disturbance generated by on-site servo drives and frequency converters in harsh workshop surroundings.

Official fixed ordering part number is 5CAPWR.0200-20 with nominal total length of 20 meters and permissible length tolerance controlled within ±180mmB& R Industrial Automation. Outer sheath adopts standard industrial RAL7012 gray halogen-free PUR material, with permanent laser marking of part number, production batch and manufacturer information continuously printed alongside cable outer surface for after-sales traceability and spare part management. Internal conductor applies high-flex fine-stranded tinned copper rated 17AWG, configured as three fixed wiring cores consisting of two main power conductors plus one protective grounding core to construct complete 24VDC power supply and earthing loop. Panel side is pre-terminated with original ODU MiniSnap 3-pin circular plug with gold-plated contact pins matching AP800 rear power interface, opposite end comes with open bare flying leads for direct fixed wiring onto cabinet internal terminal blocks without on-site stripping or crimping workB& R Industrial Automation. The cable holds IEC60332-1 vertical flame retardant certification and VDE industrial oil resistance qualification to withstand erosion from cutting fluid and mild volatile chemical solvent. Standard factory packaging only contains complete pre-assembled finished power cable; drag chain fixing buckles, wire inlet rubber sleeves and auxiliary installation fittings are not included in default delivery scope and require separate procurement based on field wiring arrangement. Due to fixed dedicated power core construction, it cannot be substituted with ordinary general-purpose flexible wire or multi-function hybrid connection cable.

Positioned as standalone isolated power distribution component for B&R AP800 suspended mobile HMI system, this cable is widely deployed in automation projects requiring separated power routing independent from communication wiring, effectively avoiding power circuit ripple to degrade network transmission stability of field operation terminals.

Its core power delivery function transports regulated 24VDC safety extra-low voltage steadily from control cabinet power module to AP800 panel mainboard, backlight assembly and touch control circuit to sustain uninterrupted screen display and precise touch response; high-flex stranded copper design greatly reduces wire breakage probability under millions of cyclic drag bending movements, preventing sudden panel blackout triggered by internal core fracture or short-circuit failure. Independent grounding core realizes reliable equipment earthing to drain static charge accumulated on panel housing and suppress conducted interference induced by power grid transient surge. Separate single-purpose power wiring architecture fully isolates power path from signal circuits, improving overall EMC performance of complete suspended HMI control system and lowering hidden faults like screen flicker and abnormal equipment stoppage.

For electrical specifications, rated maximum working voltage of internal conductors reaches 500V with rated continuous carrying capacity up to 16A under 25℃ ambient temperature; single core conductor resistance is controlled below 19.5Ω/km while insulation resistance maintains above 200MΩ/km at 20℃ to avoid insulation breakdown caused by instantaneous overvoltage impactB& R Industrial Automation.

In mechanical indicators, fixed installation minimum bending radius equals ten times cable outer diameter and dynamic drag-chain routing bending radius reaches fifteen times overall cable diameter; finished outer diameter is maximum 6.6mm and total product weight is approximately 1400 grams per full-length cable for suspension bracket load calculation and drag chain structural design reference; rated plug mating cycle of ODU circular connector achieves 2000 times for long-term frequent plugging maintenanceB& R Industrial Automation.

Regarding environmental adaptability, applicable working temperature spans -25℃ to +60℃ under flexible drag chain installation and expands to -30℃~+90℃ for fixed stationary wiring; applicable relative humidity ranges 5% to 95% within non-condensing working condition. Halogen-free PUR outer casing owns superior hydrolysis resistance, oil-proof and anti-ozone performance to prevent sheath cracking and inner insulation ageing after long-period contact with workshop lubricant residue and processing cutting fluid.

Common optional supporting accessories cover spare ODU 3-pin plug dustproof cap, drag chain dedicated plastic fixed buckle, abrasion-resistant rubber inlet protective sleeve and anti-friction routing guide ring. Cabinet terminal blocks serve as fixed wiring carrier for open lead end connection; drag chain fasteners and rubber protective fittings prevent outer sheath scratch and extrusion damage from sharp metal carrier edges during repeated reciprocating movement.

Conventional daily maintenance auxiliary supplies include neutral non-corrosive detergent and anti-static soft wipe cloth for regular outer surface decontamination under dusty and oily production environment; sharp cutting tools and strong corrosive chemical solvent are strictly forbidden during maintenance to avoid jacket rupture and internal insulation erosion. System integrators are recommended to stock spare finished 5CAPWR.0200-20 cables to realize rapid field replacement and minimize production downtime resulting from cable abrasion or ageing damage.

This power cable is fully compatible with all specifications of B&R AP800 series suspended mobile touch HMI panels as standardized exclusive power feed accessory of cantilever operation terminal subsystem.

Typical matched mechanical equipment includes automated precision component assembly line, electronic product processing machinery, food and pharmaceutical packaging equipment, small new energy component assembling workstation and bench injection molding machine equipped with long-distance suspended handheld operation screen.

In industrial application scope, the pre-terminated power cable is extensively applied within automotive component automated production, precision electronics manufacturing, food packaging processing and miniature new energy assembly industries; isolated independent power layout optimizes field HMI anti-interference capability and extends whole control system service lifespan under complex on-site electromagnetic environment.

Full production procedure of 5CAPWR.0200-20 is executed under ISO9001 international quality management system and original Austrian B&R production technical specifications; raw copper conductor, insulating compound and PUR sheath raw materials are sourced from certified qualified suppliers with batch incoming parameter inspection before formal production. Multi-stage in-process quality inspection includes stranded wire uniformity test, insulation thickness calibration, finished cable cyclic bending fatigue ageing experiment, high voltage withstand check and connector pulling force & continuity verification to confirm every finished product conforms to official design criteria before factory shipmentB& R Industrial Automation.

The product obtains valid CE, UKCA and cULus certification with certificate number E115267, complying with EU RoHS hazardous substance restriction and EMC electromagnetic compatibility directive to satisfy global machinery export access requirementsB& R Industrial Automation. Optimized high-flex core layout reduces long-term field failure rate under continuous drag application; original manufacturer supplies complete after-sales service including model matching confirmation, on-site power wiring guidance and routine field malfunction troubleshooting consultation. After large-scale practical deployment across worldwide flexible automation projects, the product gains consistent industry recognition for stable power delivery and outstanding bending durability.

Unique valid ordering part code is fixed as 5CAPWR.0200-20; complete accurate part number must be filled on purchase order to prevent incorrect delivery of other length variants or multi-signal hybrid 5CAMPH series cables leading to installation mismatch. All shipped goods are brand-new original genuine B&R products covered by twelve-month factory warranty calculated starting from customer receiving date.

Standard shipment package only contains complete 20-meter pre-plug dedicated power cable; spare connectors, drag chain fixing parts and all installation auxiliary components are excluded from default packing scope and require independent ordering per customized project layout demand. Each delivery batch is attached with complete certification paperwork and detailed packing list with diversified logistics solutions to guarantee intact cargo transportation free from sheath extrusion damage during transit. Before final order confirmation, buyers shall verify matched AP800 panel specification with authorized distributor or professional technical engineer to avoid specification mismatch and unnecessary project economic loss.