5CAMPH.0200-10 Pre-Terminated Hybrid Connecting Cable Product Description

5CAMPH.0200-10 belongs to B&R 5CAMPH serial hybrid connecting cable range, specially engineered for MP100 and MP200 series suspended mobile touch HMI panels, serving as standard wiring medium linking handheld mobile operation terminal and cabinet-mounted 4MPCBX compact junction box. Distinguished from bare-ended unfinished cable 5CAMPH.0200-00 and dual-ended fully plugged variant 5CAMPH.0200-30, this model is factory pre-terminated with dedicated push-pull circular connector at one end for direct locking into mobile panel interface, while the opposite cable end is reserved as open bare flying wire terminals for fixed wiring inside control cabinet junction box, eliminating on-site wire stripping and connector crimping works to shorten field installation cycle. Designed in accordance with Austrian original industrial specifications and IEC global electrical standards, the single integrated outer sheath encapsulates multiple independent wire groups to realize centralized transmission of 24VDC SELV power supply, shielded 10/100Mbps Ethernet communication data, emergency stop and safety enable interlock signals required by suspended display control system. All finished cables undergo strict factory inspections including conductor continuity test, high voltage insulation withstand verification and shielding attenuation detection before delivery. Adopting halogen-free and flame-retardant PUR outer jacket, the cable features outstanding oil-proof and bending-resistant performance to adapt long-term reciprocating cyclic movement inside equipment drag chain and effectively suppress electromagnetic interference generated by field servo drivers and inverters for stable continuous operation of mobile HMI system.

Fixed official ordering part number is 5CAMPH.0200-10 with standard nominal overall length of 20 meters and length tolerance controlled within ±120mm; outer sheath adopts standard industrial RAL7012 grey color, with permanent laser marking of part number, production batch and manufacturer information along cable surface to facilitate spare part management and maintenance traceability. Internal construction consists of total 25 fine-stranded tinned copper conductors divided into four isolated functional core sets: three-core plus grounding wire for 24VDC SELV power feeding to sustain mobile panel backlight, touch component and internal circuit power consumption; four-core individually star-quad shielded twisted pair for 10/100Mbps TCP/IP Ethernet data exchange between cabinet PLC and field mobile HMI; separated four-core emergency stop signal wire and four-core safety enable control wire for independent safety interlock loop; extra spare auxiliary cores are reserved for later function upgrading and on-site debugging wiring expansion. One cable end is pre-assembled with original factory push-pull circular plug matching MP100/MP200 panel socket, another end keeps bare open wire design for terminal wiring inside 4MPCBX junction box. The cable obtains IEC60332-1 vertical flame retardant certification and VDE industrial oil resistance qualification, capable of resisting workshop cutting oil mist, mechanical grease vapor and mild volatile chemical corrosion. Standard factory packaging only contains complete single-ended pre-terminated connecting cable; matched cabinet junction box, drag chain fixing buckles and wire protection sleeves are not included in default delivery scope and need separate procurement according to actual project wiring layout. Fixed internal core arrangement and unified core color coding make this specialized hybrid cable irreplaceable by ordinary split power cord or commercial network cable.

Positioned as standardized prefabricated wiring accessory for B&R MP100/MP200 suspended mobile HMI display system, 5CAMPH.0200-10 is mainly applied to long-distance suspension arm installation scenarios demanding fast field wiring construction without customized on-site connector assembly.

Stable 24VDC SELV power is delivered from cabinet junction box to mobile touch panel mainboard via pre-finished power cores to maintain consistent screen lighting and normal touch response performance; ultra-fine stranded anti-fatigue copper conductor structure largely reduces wire breakage probability under repeated drag bending movement and avoids unexpected display blackout triggered by internal short circuit. The independent shielded Ethernet channel establishes point-to-point direct network communication between master PLC and field mobile HMI without intermediate switching equipment, supporting offline HMI program downloading, real-time production data upload and remote online parameter modification for display terminal. Separated hardwired safety signal cores achieve isolated transmission of emergency stop and safety enable signals; once the emergency stop button mounted on mobile panel is triggered, feedback signal is instantly transferred to main control system to execute immediate equipment safety shutdown protection. Double-layer shielding design composed of individual inner shielding for twisted pairs and full copper braided overall outer shielding effectively restrains electromagnetic crosstalk between power cores and high-speed communication lines, lowering risks of screen flicker, network packet loss and false safety triggering under complicated industrial electromagnetic environment.

In electrical indicators, rated working voltage of internal power conductors is 30VDC complying with global SELV safety standard; overall shielding attenuation parameter conforms to IEC60096 specification to guarantee steady anti-interference capacity under long-period repeated bending condition. Core insulation material passes specified AC high voltage withstand test to prevent insulation breakdown caused by instantaneous grid surge and field transient overvoltage fluctuation.

For mechanical performance, minimum dynamic bending radius under drag chain installation reaches 40mm to satisfy frequent reciprocating routing requirement of 20-meter long suspended arm layout; maximum allowable instantaneous pulling tension is 150N to bear accidental traction force during field installation and routine equipment maintenance. Average unit cable weight is approximately 132 grams per meter for drag chain load calculation and suspension bracket structural design reference.

Regarding environmental adaptability, applicable working ambient temperature ranges from -25°C to +75°C, fitting constant-temperature enclosed electrical workshop and semi-open variable-temperature processing production site; applicable relative humidity covers 5% to 95% under non-condensing working condition. Halogen-free PUR outer jacket possesses superior hydrolysis resistance and industrial oil-proof property to prevent outer sheath cracking and inner insulation ageing after long-term contact with workshop cutting fluid and mechanical lubricant residue.

Common optional supporting fittings include compatible 4MPCBX series small cabinet junction box, MP series spare push-pull circular plug, drag chain dedicated plastic fixing buckle, abrasion-resistant rubber wire inlet protective sleeve and anti-friction routing guide ring. Matched junction box serves as internal cabinet terminal distribution component for fixed bare wire wiring of cable tail; spare connectors are prepared for replacement when original plug suffers mechanical damage during long-term field operation. Drag chain fasteners and rubber protective sleeves protect cable outer sheath from scratch and extrusion damage induced by sharp metal drag chain edges during continuous cyclic bending motion.

Conventional daily maintenance auxiliary supplies include neutral non-corrosive cleaning agent and anti-static soft wiping cloth for regular outer sheath decontamination under oily and dusty workshop environment; sharp cutting tools and strong corrosive chemical solvent are strictly forbidden during maintenance process to avoid outer casing rupture and internal core insulation corrosion. Automation system integrators are recommended to reserve spare finished connecting cables to realize rapid field replacement once original cable is worn or aged for minimizing production downtime.

5CAMPH.0200-10 is fully compatible with full-range B&R MP100 and MP200 suspended mobile touch display panels as well as corresponding 4MPCBX junction boxes, acting as standard pre-terminated wiring component for long-distance movable HMI display subsystem.

Typical matched mechanical equipment includes automated component assembly production line, precision electronic processing equipment, food and pharmaceutical packaging machinery, miniature new energy component assembling workstation and bench-type auxiliary injection molding machine equipped with long-arm suspended handheld operation display terminal.

In industrial application scope, this 20-meter single-ended pre-terminated hybrid connecting cable is widely deployed in automotive spare parts automatic manufacturing, precision electronics production, food packaging processing and small new energy assembly industries; factory pre-terminated design simplifies long-distance suspended HMI field wiring construction and improves long-term stable running reliability of whole mobile operating control system.

Full production procedure of 5CAMPH.0200-10 is implemented under ISO9001 international quality management system and original Austrian B&R cable manufacturing technical standards; raw copper conductor, insulating compound and PUR outer sheath raw materials are sourced from certified qualified upstream suppliers with batch incoming parameter inspection before formal production. Multi-stage in-process quality control covers stranded wire uniformity detection, insulation thickness calibration, finished cable cyclic bending fatigue ageing test, high voltage withstand verification and core continuity inspection, plus pre-terminated connector pulling force testing to confirm each finished connecting cable meets official design specification before factory dispatch.

The product holds valid CE and cULus certification and complies with EU RoHS hazardous substance restriction regulation and EMC electromagnetic compatibility directive to satisfy global equipment export access requirements. Optimized anti-fatigue conductor layout and multilayer shielding structure effectively reduce field failure rate under long-term cyclic drag working condition; original manufacturer provides complete after-sales technical service including model matching confirmation, on-site wiring guidance and routine field fault troubleshooting consultation. After extensive practical application on numerous flexible automation projects worldwide, the product gains consistent market recognition for stable bending durability and convenient plug-and-play installation characteristic.

Unique valid ordering part number is fixed as 5CAMPH.0200-10, complete accurate part code must be filled on purchase order to prevent wrong delivery of bare-end 00 suffix raw cable or full double-ended plug 30 variant finished cables. All delivered products are brand-new original genuine B&R goods covered under twelve-month factory warranty calculated starting from customer receiving date.

Standard shipment package only contains complete 20-meter single-ended pre-terminated hybrid connecting cable; matched junction box, all kinds of spare connectors, drag chain fixing accessories and installation auxiliary parts are excluded from default packing scope and require independent ordering according to personalized project field layout demand. Each delivery batch is attached with complete certification document and detailed packing list with diversified logistics options to guarantee intact cargo transportation without outer sheath extrusion damage during transit. Before final order confirmation, purchasers need to verify matched mobile display panel model and junction box specification with authorized distributor or professional technical engineer to avoid specification mismatch and unnecessary economic loss.