5ACPCI.RAIC-02 SATA RAID Controller Product Description

The 5ACPCI.RAIC-02 is original imported B&R industrial-grade SATA RAID storage controller matching dedicated hard disk assembly, belonging to B&R 5ACPCI series PCI expansion accessory product line, specially designed as standard storage expansion component for APC620, APC810 and PPC800 series Automation PC and Panel PC industrial control hosts. Developed and produced under B&R global industrial component design specification, the product complies with EU CE, UKCA certification requirements and RoHS environmental protection directives, serving as complete set RAID storage solution supporting industrial uninterrupted 24×7 continuous operation of automation equipment. This integrated unit consists of standard PCI RAID control card paired with built-in 60GB industrial 2.5-inch SATA hard drive optimized for long-cycle factory working environment, realizing hardware RAID 0 and RAID1 array configuration to guarantee industrial control system operating data security and storage reliability against accidental disk failure. All finished assemblies pass continuous aging operation test, wide temperature cycling verification and PCI bus communication stability inspection before leaving overseas original production factory, widely applied in factory new industrial host complete machine assembly and on-site aging equipment storage module replacement maintenance across multiple automated manufacturing sectors.

Fixed official ordering part number is defined as 5ACPCI.RAIC-02, serving as follow-up upgraded variant of base model 5ACPCI.RAIC-00 and intermediate version 5ACPCI.RAIC-01 within RAIC product family, maintaining unified PCI mechanical dimension and bus electrical compatibility for seamless cross-model substitution installation. The whole assembly adopts standard full-height industrial PCI adapter board layout with overall installed dimension conforming to industrial PCI specification of 168mm total length and 64mm board height, integrated rear metal shielding baffle with reserved SATA external wiring port, permanent laser marking of complete part code and production batch serial number on PCB edge for full lifecycle quality traceability and standardized spare parts warehouse administration. Built-in storage medium is 60GB 7200rpm industrial dedicated SATA1.0 hard disk with 8MB onboard cache, customized mechanical structure adapting frequent vibration environment of cabinet-mounted industrial host, all PCB raw material and internal disk components pass RoHS hazardous substance detection and UL94-V0 flame retardant certification for industrial electronic parts. Standard factory delivery package contains pre-assembled RAID controller card and matched factory-fitted hard disk as one integral unit; independent SATA data cables, fixed mounting screws and auxiliary heat dissipation accessories are not included in default packing and need separate procurement according to actual cabinet installation layout demands. All RAIC series products realize full mechanical interchangeability among RAIC-00, RAIC-01, RAIC-02 variants for convenient on-site spare stock management and rapid breakdown replacement.

Positioned as core hardware redundant storage expansion component for B&R APC/PPC series industrial automation control host, 5ACPCI.RAIC-02 inserts into standard free PCI expansion slot of industrial PC chassis to build hardware-based redundant storage system cooperating with host motherboard, operating system and industrial control application software, applicable for original pre-assembly of newly commissioned automation control equipment and storage unit renovation upgrading of in-service production line cabinet hosts with data backup requirement.

Core RAID management function supports hardware-level RAID0 striping and RAID1 mirroring two mainstream array modes entirely processed via onboard controller chip without occupying host CPU computing resource; RAID0 configuration improves overall system continuous reading and writing speed for high-speed log storage scenarios, while RAID1 mirror setup achieves real-time identical data backup on dual storage disks to prevent critical production program, process parameter and running record data loss caused by single hard disk hardware breakdown. Adopted SATA1.0 standard transmission interface realizes maximum 150MB/s peak data transmission rate, compatible with all B&R industrial host built-in SATA peripheral channels for flexible capacity expansion layout. Industrial customized hard disk inside the unit is strictly screened for 24-hour non-stop running characteristic to adapt long-term uninterrupted production operation rhythm of automated workshop, built-in controller BIOS expansion firmware around 32KB completes automatic array identification and startup recovery during host power-on process without extra driver manual installation under B&R standard industrial operating system environment. Integrated EMI shielding layout on PCI circuit board suppresses electromagnetic interference generated from adjacent servo and frequency conversion equipment inside control cabinet to stabilize long-term continuous data access performance of storage array.

In electrical specification, the whole controller unit takes working power directly from host PCI bus with rated operating current of 0.15A under standard 5VDC bus voltage, no extra independent external power supply required after PCI slot insertion, low standby power consumption effectively reduces overall power load of industrial host power supply module. Onboard RAID control chip independently undertakes array algorithm operation to avoid additional computation burden to host main processor. Built-in hard disk follows SATA1.0 protocol supporting PIO mode 0 to 4, multiword DMA and UDMA transmission modes with maximum internal disk transmission bandwidth reaching 539Mbit/s, nominal average reading access time controlled within 10.5ms and track-to-track minimum positioning time at 1.5ms to satisfy industrial real-time data access demand.

For environmental adaptability indicators, rated continuous stable working temperature range is 5°C to +55°C, while optimal long-term 24×7 uninterrupted operating ambient temperature keeps from 5°C to +40°C; allowable short-term storage and transportation temperature spans from -20°C up to +60°C, applicable working relative humidity maintains 5% to 95% under non-condensing ambient condition to adapt constant-temperature central control cabinet and open high-dust oily machining workshop installation environment. The finished unit completes damp heat alternating cycle test and random vibration durability inspection complying with EN61131-2 pollution degree 2 industrial standard, keeping stable RAID array operation and normal disk access under periodic mechanical vibration transmitted from cabinet and seasonal ambient climate fluctuation.

In mechanical performance, standard industrial PCI board card structural design matches universal PCI slot of full-range B&R APC and PPC chassis, metal shielding baffle prevents cabinet internal dust entering into PCB circuit area, reinforced soldering process of onboard SATA interface avoids loose contact fault induced by long-term equipment vibration.

Common optional matched fittings for 5ACPCI.RAIC-02 include industrial-grade SATA shielded connecting cables, PCI slot fixed locking screws and auxiliary chassis heat dissipation air guide strips. Shielded SATA cable adopts double-layer shielding wire structure to resist on-site complex electromagnetic field interference for stable long-distance data wiring inside compact control cabinet; fixed screws assist firm installation of controller card in PCI slot to prevent loosening caused by equipment running vibration.

Daily maintenance auxiliary supplies adopt anti-static soft cleaning cloth for regular surface dust removal of PCB board and disk compartment, periodic inspection every three months is recommended to check connection tightness of SATA wiring and array running state via host system management tool; high-pressure air gun with low air pressure can blow away surface floating dust while corrosive chemical cleaning agent and sharp hard scraping tools are strictly forbidden to avoid circuit corrosion and component physical damage.

This RAID controller can be flexibly matched with complete series APC620, APC810, PPC800 industrial host, spare replacement SATA hard disk and cabinet PCI expansion accessories to configure diversified redundant storage schemes for different automation control projects; all matching spare hard disks follow unified B&R industrial storage specification with favorable cross-model compatibility within RAIC product lineup. It is advised to reserve proper quantity of spare RAIC series controller modules and alternative industrial hard drives at project site to realize fast fault replacement and minimize production downtime loss caused by storage system breakdown.

Original imported 5ACPCI.RAIC-02 is mechanically and electrically fully compatible with B&R APC620, APC810, PPC800 series standard industrial automation PC and embedded panel PC, being directly installed into free PCI expansion slot of target host chassis to constitute complete redundant storage subsystem cooperating with host mainboard, system memory and peripheral control modules.

Typical matched terminal equipment includes numerical control machine tool master control industrial PC, automated assembly line centralized monitoring panel host, intelligent packaging equipment core control cabinet computer and new energy precision processing equipment embedded industrial control unit deployed in food, pharmaceutical and textile manufacturing workshops.

In industrial application coverage, the product is widely deployed across precision mechanical machining, automatic packaging production, food & beverage processing, intelligent warehousing logistics, textile automation and new energy equipment manufacturing industries. Its outstanding redundant data backup, wide-temperature resistance and anti-vibration industrial characteristics perfectly fit equipment data safety configuration of newly-built automation projects and storage system upgrading transformation of aging production lines under high-dust, oil mist and variable temperature harsh working conditions, becoming standard optional storage matching component for global B&R APC/PPC platform automation engineering projects.

Whole production and assembly procedure of 5ACPCI.RAIC-02 complies with ISO9001 international quality management system and B&R global industrial accessory production control specification, all PCB substrate, control chip and built-in hard disk raw materials are sourced from formally certified overseas qualified suppliers with batch-by-batch incoming parameter detection before formal assembly production. Multi-stage in-process quality management includes PCI communication continuous aging test, RAID array full-cycle running verification and finished appearance sampling inspection to confirm each unit meets rated design technical index before outbound delivery from original overseas factory.

The product holds valid CE and UKCA certification and conforms to EU EMC directive and RoHS hazardous substance restriction regulation to satisfy global cross-border import and export compliance requirement. Mature industrial card assembly and disk matching craftsmanship guarantees low failure rate and long service lifespan under specified rated working environment; original manufacturer provides comprehensive after-sales technical service covering model matching confirmation, on-site array configuration guidance and routine product technical consultation. After large-scale long-term field practical verification in worldwide diversified industrial sites, this original RAID controller gains consistent market recognition for reliable data redundancy performance and stable long-time running durability.

Unique valid formal ordering part number is fixed as 5ACPCI.RAIC-02, complete full part code must be accurately filled during order submission to prevent wrong specification goods delivery; all delivered commodities are brand-new genuine original imported B&R products covered under twelve-month factory warranty calculated starting from customer goods receiving date.

Standard factory shipment package contains pre-assembled RAID control card plus matched factory configured 60GB industrial SATA hard disk as an integral unit; connecting cables, installation fasteners and auxiliary heat dissipation fittings are excluded from default packing scope and require independent separate ordering based on user cabinet actual configuration planning. Delivery lead time for additionally purchased spare accessories follows identical supply cycle as main controller unit, each shipment is attached with complete product qualification certification documents and detailed delivery packing list with multiple logistics transportation options to guarantee intact cargo delivery to designated destination.

Before final order confirmation, purchasers need to verify corresponding APC/PPC host model and available free PCI slot quantity through authorized B&R distributors or professional application engineers to avoid specification mismatch and unnecessary economic loss during on-site installation.