5AC800.EXT2-00 Industrial Extension Keypad Product Description
The 5AC800.EXT2-00 is a dedicated left-side extension keypad belonging to B&R 5AC800 series, specially designed for AP800 series industrial automation panels and human-machine interface systems. As a professional extended operation accessory, it is mainly used for shortcut command triggering, function switching, parameter adjustment and auxiliary operation in industrial sites. Manufactured strictly in accordance with B&R industrial standards, international electrical safety norms, EMC electromagnetic compatibility regulations and RoHS environmental directives, the product has completed comprehensive tests including key life test, waterproof and dustproof test, vibration resistance test, high and low temperature aging test and signal stability test during production. With rugged mechanical structure, dedicated key layout, built-in LED status indicators and excellent environmental adaptability, this keypad can maintain stable and reliable operation in harsh industrial environments such as heavy dust, oil mist, high humidity and continuous vibration. It serves as an original matching component and replacement spare part for 5AC800 series industrial operation panels, and is widely applied in new equipment assembly as well as maintenance and upgrade of existing control equipment.
Description
5AC800.EXT2-00 Industrial Extension Keypad Product Description
Product Overview
The 5AC800.EXT2-00 is a dedicated left-side extension keypad belonging to B&R 5AC800 series, specially designed for AP800 series industrial automation panels and human-machine interface systems. As a professional extended operation accessory, it is mainly used for shortcut command triggering, function switching, parameter adjustment and auxiliary operation in industrial sites. Manufactured strictly in accordance with B&R industrial standards, international electrical safety norms, EMC electromagnetic compatibility regulations and RoHS environmental directives, the product has completed comprehensive tests including key life test, waterproof and dustproof test, vibration resistance test, high and low temperature aging test and signal stability test during production. With rugged mechanical structure, dedicated key layout, built-in LED status indicators and excellent environmental adaptability, this keypad can maintain stable and reliable operation in harsh industrial environments such as heavy dust, oil mist, high humidity and continuous vibration. It serves as an original matching component and replacement spare part for 5AC800 series industrial operation panels, and is widely applied in new equipment assembly as well as maintenance and upgrade of existing control equipment.
Basic Information
The complete part number of the product is 5AC800.EXT2-00, which is a left-mounted extension keypad with unified overall dimensions, key arrangement and interface specifications fully compatible with all models of B&R AP800 series automation panels. The keypad adopts standard USB interface for integrated power supply and signal transmission, supporting plug-and-play connection without additional driver installation or complex configuration. The connecting part is equipped with reinforced anti-loosening and vibration-resistant structures to avoid poor contact, signal interruption and power failure caused by equipment vibration and external pulling force.
The main frame is made of high-strength naturally anodized aluminum alloy, featuring sturdy structure, strong impact resistance and corrosion resistance. The panel surface adopts special anti-static and anti-aging coating treatment, effectively resisting erosion from industrial dust, oil stains and corrosive gas. The whole front panel meets IP65 protection level as per EN 60529 standard, providing all-round protection against dust intrusion and splashing water. The keypad is equipped with 20 function keys with yellow LED indicators, matched with numeric keys and cursor control keys, forming a complete operation unit. Each keycap uses wear-resistant composite materials with clear characters and stable rebound performance. The product dimension is 135 mm in width, 330 mm in height and 34.9 mm in depth, with a net weight of 1100 g.
Clear model code, production batch number and unique serial number are marked on the keypad housing and back label, facilitating product identification, warehouse management and full life cycle quality traceability. All raw materials, key components, connecting wires and structural accessories comply with EU RoHS environmental protection standards and international industrial flame retardant requirements, free of toxic and harmful substances. Before leaving the factory, all finished products pass strict inspections including key function test, conduction test, insulation test, interface compatibility test and appearance inspection. The standard package only contains one set of 5AC800.EXT2-00 keypad. Mounting brackets, fixing screws, connecting cables and other auxiliary accessories need to be purchased separately according to on-site installation requirements. The product has good interchangeability with other standard keypads of the same series.
Function and Positioning
Positioned as a dedicated left-side extended operation keypad for B&R 5AC800 series industrial control systems, the 5AC800.EXT2-00 integrates shortcut operation, function selection, data auxiliary input and status indication functions. It is installed on the left side of AP800 series industrial panels, working together with the main panel, touch screen, extension covers and connecting cables to build a complete industrial human-machine interaction system, and is applicable to original assembly of new automation equipment and maintenance replacement of old control equipment.
In terms of operation function, the keypad is configured with 20 independent function keys with yellow LED indicators, combined with numeric keys and cursor block, which can realize one-key quick operation of frequently used system functions, equipment mode switching and parameter page calling. The ergonomic key layout conforms to long-time operation habits of on-site operators, effectively reducing operation fatigue and improving work efficiency. The built-in yellow LED indicators can clearly display the working status of each key, helping operators quickly confirm operation instructions and equipment running status even in dim industrial environments.
In terms of signal transmission and connection, the standard USB interface realizes stable data communication and DC power supply simultaneously, with fast response speed and low delay, ensuring real-time and accurate transmission of operation instructions. The internal circuit adopts multi-layer shielding design, which can effectively isolate electromagnetic interference from surrounding inverters, servo motors and other high-power electrical equipment, avoiding key misjudgment, signal distortion and system misoperation. The keypad supports 24-hour uninterrupted continuous operation, matching the long-time working mode of industrial production lines.
In terms of protection and environmental adaptation, the overall sealed structure and IP65 protection level can block industrial dust, metal debris, splashing liquid and oil mist, preventing internal circuits and precision components from being damaged by foreign matters and moisture. The reinforced mechanical structure can resist accidental collision, extrusion and long-term continuous vibration on site, ensuring no deformation, loosening or functional failure during long-term operation. The surface anti-static treatment can release static electricity generated in industrial environments and protect internal electronic components from static damage.
In terms of system expansion and application flexibility, this keypad is a universal left-side extension accessory for 5AC800 series. It can be independently matched with a single AP800 series panel, or combined with right-side extension keypads and other modules to realize multi-module collaborative control. It features simple installation and disassembly, which is convenient for equipment function expansion, module replacement and daily maintenance. It can be firmly mounted on the left side of the main panel according to the standard installation position, with compact layout and no occupation of extra space. It standardizes the operation interface of industrial control equipment and reduces the overall failure rate of the human-machine interaction system.
Core Performance Parameters
In terms of mechanical and key performance, the keypad has high structural rigidity and toughness, and will not be deformed or damaged under normal mechanical impact and long-term vibration. Each key has passed professional life test, maintaining stable rebound performance and clear trigger feedback after millions of keystrokes, without jamming or failure. The key characters are printed with wear-resistant ink, which will not fade after long-term use. The 20 function keys are equipped with yellow LED indicators, with stable brightness and long service life. The overall dimension is precisely processed with tight tolerance, ensuring accurate fitting with AP800 series panels and standard installation brackets.
In terms of electrical and interface performance, the USB interface supports standard 5V DC power supply, with maximum working current of 500mA and data transmission speed up to 12Mbit/s, meeting the power supply and communication requirements of the keypad itself. The internal circuit has overcurrent, short circuit and surge protection functions, which can automatically protect the equipment and itself in case of abnormal power supply. The insulation performance of internal circuits and wires meets international industrial electrical safety standards, eliminating electric leakage and electric shock risks. The built-in shielding layer has high shielding efficiency, resisting electromagnetic interference in a wide frequency range.
In terms of environmental adaptability, the rated working temperature ranges from 0°C to +50°C, and the storage temperature ranges from -25°C to +60°C. The applicable relative humidity is 5% to 95% non-condensing, adapting to temperature and humidity conditions of most industrial workshops, control rooms and on-site operation areas. The product has passed high-low temperature alternating test, damp heat test, vibration test and salt spray test, and can operate stably in harsh environments such as heavy dust, oil mist and corrosive gas. All materials meet industrial flame retardant standards, with high fire safety. The front panel maintains IP65 dustproof and waterproof performance for a long time.
In terms of safety and durability, the whole keypad has no exposed sharp edges and corners, ensuring operation safety during daily use, inspection and maintenance. The anti-static coating on the surface can effectively eliminate static electricity. The structural materials and electronic components have excellent anti-aging performance, and the electrical and mechanical properties remain stable after long-term continuous operation, with long rated service life.
General Matching Accessories
The main supporting accessories of the 5AC800.EXT2-00 industrial extension keypad include dedicated USB connecting cables, fixed mounting brackets, anti-vibration gaskets, waterproof sealing strips, replaceable key label strips and professional maintenance tools. The dedicated USB cables adopt industrial-grade shielding structure, which can ensure stable signal transmission in complex electromagnetic environments and are fully compatible with the keypad interface and panel interface. The fixed mounting brackets are made of high-strength metal materials, specially used for installing the keypad on the left side of AP800 series panels, with firm installation and strong load-bearing capacity.
The anti-vibration gaskets are installed between the keypad and the mounting surface, which can absorb equipment vibration and reduce vibration interference to the keypad, avoiding key misoperation. The waterproof sealing strips are used for auxiliary sealing at the installation gap, further enhancing the dustproof and waterproof effect of the whole equipment. The slide-in key label strips can be inserted into the reserved position of the keypad to mark shortcut key functions, facilitating operator identification and daily use.
The supporting maintenance tools include anti-static cleaning brushes, soft wiping cloths and neutral cleaning agents, which are used for daily dust removal and surface maintenance of the keypad. It is recommended to carry out regular inspection and cleaning every three to six months according to the on-site environment. It is strictly forbidden to use sharp tools to scratch the keycaps and housing, and avoid using corrosive cleaning agents and high-pressure water flushing, so as not to damage the surface coating, sealing structure and internal circuits.
This keypad can be fully matched with all AP800 series industrial panels, 5AC800 series extension covers, connecting cables and touch screens. It can also be used together with right-side extension keypads, protective panels and other accessories to form a complete industrial human-machine interaction accessory system. All supporting accessories are produced in accordance with B&R unified industrial standards with complete compatibility and interchangeability. It is recommended to reserve an appropriate number of spare keypads and vulnerable accessories such as cables and sealing strips on site, so as to realize rapid replacement after wear and damage and reduce equipment maintenance downtime.
Applicable Equipment and Fields
The 5AC800.EXT2-00 industrial extension keypad is specially developed for B&R 5AC800 series industrial control systems and is fully compatible with all models of AP800 series automation panels, panel hosts and supporting human-machine interaction units. It is installed on the left side of the main panel as an extended operation unit, and cooperates with PLC, servo systems, I/O modules and touch screens to build a complete industrial control hardware platform, providing reliable shortcut operation support for the whole system.
Typical matching terminal equipment includes automated production line operation panels, CNC machine tool operation terminals, workshop centralized monitoring workstations, intelligent processing equipment, industrial robot control cabinets, logistics conveying equipment operation stations, packaging machinery control panels, as well as man-machine interfaces in food, pharmaceutical and new energy processing equipment. It is a standard left-side extended operation accessory for all 5AC800 series industrial panels that require expanded operation functions.
In terms of application industries, the product covers machinery manufacturing, textile and printing, food and beverage, pharmaceutical processing, packaging and logistics, new energy, electronic manufacturing, water treatment and many other industrial fields. It can adapt to various harsh working conditions such as high dust, oil mist, humidity, frequent temperature change and mechanical vibration on industrial sites. It is widely used in original supporting assembly of new automation equipment and accessory replacement and maintenance of old control equipment. Featuring stable operation performance, sturdy structure, convenient installation and excellent environmental adaptability, it has become a standard matching accessory for B&R 5AC series industrial control system projects.
Certification and Quality Description
The 5AC800.EXT2-00 industrial extension keypad is manufactured under the ISO9001 international quality management system and B&R internal industrial product production specifications. All raw materials such as aluminum alloy housings, engineering plastics, key components, connecting wires and chips are supplied by certified high-quality suppliers, and each batch of materials undergoes strict incoming inspection. The whole production process implements multi-process quality control, including stamping and forming inspection, surface coating inspection, key assembly inspection, circuit welding inspection, finished product function test, vibration durability test and 72-hour continuous aging test, to ensure that each product leaving the factory meets the rated performance standards.
This product has obtained CE, UKCA and UL certifications, and complies with EU EMC directives, RoHS environmental protection directives and international industrial electrical safety standards, meeting safety, environmental protection and electromagnetic compatibility requirements for global market application. Adopting mature industrial keypad production technology and precise assembly process, the product has low inherent failure rate and long rated service life under specified working conditions. The original manufacturer provides comprehensive after-sales technical services, including model confirmation, installation guidance, fault diagnosis and routine maintenance consultation. After long-term practical verification in a large number of industrial sites around the world, this extension keypad has been widely recognized by users for its reliable quality, stable operation and excellent comprehensive performance.
Ordering and Delivery Instructions
The complete and valid ordering part number is 5AC800.EXT2-00. Customers must provide the full model number when placing orders to avoid delivery errors. All delivered products are brand-new original genuine B&R products, with a standard 12-month manufacturer's warranty calculated from the date the customer receives the goods.
The standard delivery package only contains one set of 5AC800.EXT2-00 industrial extension keypad. Connecting cables, mounting brackets, fixing accessories and maintenance supplies are not included in the package and need to be ordered separately according to actual project and on-site installation requirements. The delivery cycle of supporting accessories is consistent with that of the main product. Each shipment is attached with complete product certificates, delivery documents and traceable logistics information, and multiple logistics options are available to ensure safe and intact delivery of goods.
Before confirming the order, customers are recommended to verify the specific model of the matched AP800 series panels and confirm the required quantity of keypads and the list of supporting accessories through official authorized distributors or professional technical personnel, so as to prevent model mismatch and unnecessary economic losses.
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