5AC800.COV2-00 Connection Cable Product Description
The 5AC800.COV2-00 is a dedicated industrial connection cable belonging to the B&R 5AC800 series, developed exclusively for AP800 series industrial operation panels, extension covers, mechanical keyboards and supporting human-machine interface modules. It serves as a core transmission medium for power supply and signal interaction between the main equipment and expansion accessories. Manufactured in strict compliance with B&R industrial-grade standards, international EMC regulations, electrical safety codes and RoHS environmental directives, each cable undergoes comprehensive tests including conductor conduction test, insulation performance test, shielding efficiency test, bending durability test and extreme environment aging test during production. Featuring excellent transmission stability, outstanding mechanical flexibility, superior anti-interference capability and reliable environmental adaptability, this cable can maintain stable power supply and signal transmission in harsh industrial scenarios such as heavy dust, oil mist, high humidity and frequent vibration. It is a standard original assembly part and replacement spare part for 5AC800 series industrial control and human-machine interaction equipment.
Description
5AC800.COV2-00 Connection Cable Product Description
Product Overview
The 5AC800.COV2-00 is a dedicated industrial connection cable belonging to the B&R 5AC800 series, developed exclusively for AP800 series industrial operation panels, extension covers, mechanical keyboards and supporting human-machine interface modules. It serves as a core transmission medium for power supply and signal interaction between the main equipment and expansion accessories. Manufactured in strict compliance with B&R industrial-grade standards, international EMC regulations, electrical safety codes and RoHS environmental directives, each cable undergoes comprehensive tests including conductor conduction test, insulation performance test, shielding efficiency test, bending durability test and extreme environment aging test during production. Featuring excellent transmission stability, outstanding mechanical flexibility, superior anti-interference capability and reliable environmental adaptability, this cable can maintain stable power supply and signal transmission in harsh industrial scenarios such as heavy dust, oil mist, high humidity and frequent vibration. It is a standard original assembly part and replacement spare part for 5AC800 series industrial control and human-machine interaction equipment.
Basic Information
The complete part number of the product is 5AC800.COV2-00, with unified wire gauge, overall length, internal wiring layout and connector specifications that are fully compatible with the interface terminals of 5AC800 series panels, extension covers, keyboards and expansion units. The cable adopts an integrated molding structure with dedicated industrial connectors at both ends, realizing plug-and-play connection without additional wiring, welding or driver configuration. The connectors are equipped with anti-loosening locking mechanisms and vibration-resistant structures to prevent poor contact, signal interruption or power failure caused by equipment vibration, external pulling and long-term operation.
The cable conductor is made of high-purity tinned stranded copper wire, which has low resistivity, excellent conductivity and strong oxidation resistance. The insulating layer is made of high-performance flame-retardant polymer material, providing reliable electrical isolation and protection. The outer sheath adopts wear-resistant, oil-resistant and tensile thermoplastic elastomer material, with good flexibility, scratch resistance and aging resistance, effectively resisting abrasion, extrusion and corrosion from industrial oil stains and chemical substances. The whole cable is wrapped with multi-layer shielding structures including aluminum foil and braided copper mesh, which can effectively isolate external electromagnetic interference and ensure signal integrity.
Clear model code, production batch number and unique serial number are printed on the cable surface and connector housing, facilitating product identification, warehouse management and full life cycle quality traceability. All raw materials, insulating materials, sheath materials and auxiliary components comply with EU RoHS environmental protection standards and international industrial flame retardant requirements, containing no harmful substances. Before leaving the factory, all finished products pass full inspections including wiring sequence verification, insulation resistance test, withstand voltage test, shielding performance test and connector assembly inspection. The standard package only contains one piece of 5AC800.COV2-00 cable. Cable fixing clips, routing brackets and sealing accessories need to be purchased separately according to on-site installation requirements. The product features good electrical and mechanical interchangeability with other standard cables of the same series.
Function and Positioning
Positioned as a special power and signal transmission cable for the B&R 5AC800 series industrial control system, the 5AC800.COV2-00 integrates power transmission, signal communication and anti-interference protection functions. It works with AP800 series operation panels, extension covers, mechanical keyboards, touch screens and expansion modules to build a complete industrial human-machine interaction system, and is applicable to original assembly of new automation equipment and maintenance replacement of old control equipment.
In terms of power transmission function, the cable undertakes the task of transmitting stable DC working power from the main control panel to expansion accessories such as extension covers and auxiliary keyboards. It features low power loss and stable voltage output, ensuring that all connected peripheral devices can operate under rated voltage and current conditions. The internal circuit design has overcurrent and short-circuit protection performance, which can quickly cut off power supply in case of abnormal circuit conditions to protect the main equipment and connected accessories from damage.
In terms of signal transmission function, the cable is responsible for transmitting operation instructions, feedback signals and data between the main unit and expansion peripherals. The optimized wire arrangement and high-quality conductor materials ensure high-speed, low-delay and error-free signal transmission. The multi-layer shielding structure effectively eliminates electromagnetic interference from surrounding inverters, servo motors and other high-power electrical equipment, avoiding signal distortion, data loss and misoperation of the system.
In terms of mechanical and environmental adaptation, the flexible cable structure is suitable for fixed laying and dynamic bending applications such as cable drag chains and movable equipment parts. It can withstand repeated bending, twisting and pulling during long-term operation without conductor breakage, insulation cracking or sheath damage. The overall sealing and protection design adapts to humid, dusty and oily industrial environments, preventing moisture, dust and oil from penetrating into the cable interior to cause insulation failure and circuit faults. The cable supports 24-hour uninterrupted continuous operation, matching the long-time working mode of industrial production lines.
In terms of system expansion and matching, this cable is a universal accessory for the 5AC800 series. It can be used for connection between a single main unit and a single expansion accessory, or combined with multiple cables to realize multi-module cascade connection. It can be quickly connected and disassembled during equipment function expansion, module replacement and routine maintenance, simplifying on-site wiring and maintenance procedures. It improves the overall operation stability and maintenance efficiency of the industrial control system, and reduces the failure rate and maintenance cost of the whole equipment.
Core Performance Parameters
In terms of electrical performance, the cable has a rated working voltage and rated current that meet the load requirements of 5AC800 series peripheral accessories. The conductor adopts multi-strand tinned copper structure, with extremely low conductor resistance and stable conduction performance. The insulation layer has high insulation resistance and excellent withstand voltage capability, which can effectively avoid electric leakage and short circuit faults. The multi-layer shielding structure provides high shielding efficiency, which can resist electromagnetic interference in a wide frequency range and ensure the stability of power and signals. The internal wiring follows standard pin definition, with accurate wiring sequence and strong anti-reverse connection capability.
In terms of mechanical performance, the cable has moderate overall hardness and excellent flexibility. The minimum bending radius meets industrial wiring standards, adapting to narrow wiring spaces and frequent bending scenarios. The outer sheath has outstanding wear resistance, tensile strength and tear resistance, and will not be damaged by long-term friction, extrusion and external pulling force. The connectors and cable joints adopt reinforced sealing and fixing technology, which can resist vibration and impact, and avoid core wire breakage and joint loosening. The cable length and outer diameter are precisely processed with tight dimensional tolerance, ensuring accurate matching with equipment interfaces and standard routing accessories.
In terms of environmental adaptability, the rated working temperature ranges from -20°C to +70°C, and the storage temperature ranges from -30°C to +80°C. The applicable relative humidity is 5% to 95% non-condensing, adapting to the temperature and humidity conditions of most industrial workshops, control rooms and on-site operation areas. The product has passed professional vibration test, high-low temperature cycling test, damp heat test and salt spray test, and can operate reliably in harsh environments such as heavy dust, oil mist, corrosive gas and frequent temperature changes. All materials meet industrial flame retardant standards, with high safety and fire resistance.
In terms of safety and durability, the whole cable has no exposed conductive parts, and the connectors are designed with insulation protection to eliminate electric shock risks during installation, disassembly and daily use. The conductor and insulating materials have long-term anti-aging performance, and the electrical and mechanical properties remain stable after years of continuous operation. The cable has a long rated service life, effectively reducing the frequency of replacement and maintenance.
General Matching Accessories
The main supporting accessories of the 5AC800.COV2-00 connection cable include dedicated cable fixing clips, routing brackets, waterproof sealing joints, cable protection sleeves, bend restrictors and professional maintenance tools. The cable fixing clips and routing brackets are made of high-strength engineering plastic and metal materials, used for fixing and arranging cables along equipment panels, cabinet walls and wiring grooves. They can prevent cable displacement, winding and excessive bending caused by vibration and external force, and standardize the on-site wiring layout.
The waterproof sealing joints are installed at the connection positions between cables and equipment interfaces, which can fill assembly gaps, enhance dustproof and waterproof effects, and prevent moisture and dust from entering the interface interior. The cable protection sleeves and bend restrictors are used at cable bends and movable parts, protecting the sheath and internal conductors from excessive bending, friction and extrusion, and extending the service life of the cable.
The supporting maintenance tools include anti-static pliers, cable cutters, insulation testers and soft cleaning cloths, which are used for cable installation, disassembly, routine inspection and fault maintenance. It is recommended to carry out regular inspection and maintenance every three to six months according to the on-site environment. It is strictly forbidden to use sharp tools to scratch the cable sheath, and avoid long-term soaking in liquid and contact with strong corrosive substances, so as not to damage the insulation and shielding structure.
This cable can be freely matched with all 5AC800 series industrial panels, extension covers, mechanical keyboards, touch screens and expansion modules. It can also be used together with other cables, wiring accessories and protective components to form a complete industrial wiring system. All supporting accessories are produced in accordance with B&R unified industrial standards with full compatibility and interchangeability. It is recommended to reserve an appropriate number of spare cables and vulnerable accessories such as fixing clips and sealing joints on site, so as to realize rapid replacement after wear or damage and minimize equipment downtime.
Applicable Equipment and Fields
The 5AC800.COV2-00 connection cable is specially developed for the B&R 5AC800 series industrial control system and is fully compatible with AP800 series industrial operation panels, 5AC800.COV1-00 extension covers, 5AC800.CON2-00 mechanical keyboards, touch screens and various expansion modules. It is used for internal and external connection of human-machine interaction equipment, and cooperates with PLC, servo drives, I/O modules and other core components to build a complete industrial control hardware platform, providing stable power supply and signal transmission guarantee for the whole system.
Typical matching terminal equipment includes operation panels of automated production lines, CNC machine tool operation terminals, workshop centralized monitoring workstations, intelligent processing equipment, industrial robot control cabinets, logistics conveying equipment operation stations, packaging machinery control panels and food and pharmaceutical processing equipment man-machine interfaces. It is a necessary matching transmission accessory for all 5AC800 series human-machine interaction equipment that requires power supply and signal interconnection.
In terms of application industries, the product covers machinery manufacturing, textile printing, food and beverage, pharmaceutical processing, packaging and logistics, new energy, electronic manufacturing and many other industrial fields. It can adapt to various harsh working conditions such as high dust, oil mist, humidity, temperature change and mechanical vibration on industrial sites. It is widely used in original supporting assembly of new automation equipment and accessory replacement and maintenance of old control equipment. Featuring stable transmission performance, flexible wiring, strong environmental adaptability and convenient installation and maintenance, it has become a standard matching accessory for B&R 5AC series industrial control system projects.
Certification and Quality Description
The 5AC800.COV2-00 connection cable is manufactured under the ISO9001 international quality management system and B&R internal industrial product production specifications. All raw materials such as copper conductors, insulating materials, sheath materials and connectors are supplied by certified high-quality suppliers, and each batch of materials undergoes strict incoming inspection. The whole production process implements multi-process quality control, including conductor stranding inspection, insulation extrusion inspection, shielding layer weaving inspection, connector crimping inspection, finished product electrical performance test, bending durability test and 72-hour continuous aging test, to ensure that each product leaving the factory meets the rated performance standards.
This product has obtained CE, UKCA and UL certifications, and complies with EU EMC directives, RoHS environmental protection directives and international industrial electrical safety standards, meeting safety, environmental protection and electromagnetic compatibility requirements for global market application. Adopting mature industrial cable production technology and precise assembly process, the product has low inherent failure rate and long rated service life under specified working conditions. The original manufacturer provides comprehensive after-sales technical services, including model confirmation, wiring guidance, fault diagnosis and routine maintenance consultation. After long-term practical verification in a large number of industrial sites around the world, this connection cable has been widely recognized by users for its reliable quality, stable transmission and excellent comprehensive performance.
Ordering and Delivery Instructions
The complete and valid ordering part number is 5AC800.COV2-00. Customers must provide the full model number when placing orders to avoid delivery mismatch. All delivered products are brand-new original genuine B&R products, with a standard 12-month manufacturer's warranty calculated from the date the customer receives the goods.
The standard delivery package only contains one piece of 5AC800.COV2-00 connection cable. Cable fixing clips, routing brackets, sealing joints and other auxiliary accessories are not included in the package and need to be ordered separately according to actual project and on-site wiring requirements. The delivery cycle of supporting accessories is consistent with that of the main product. Each shipment is attached with complete product certificates, delivery documents and traceable logistics information, and multiple logistics options are available to ensure safe and intact delivery of goods.
Before confirming the order, customers are recommended to verify the specific model of the matched AP800 series panels, extension covers, keyboards and expansion equipment and confirm the required quantity of cables and the list of supporting accessories through official authorized distributors or professional technical personnel, so as to prevent model mismatch and unnecessary economic losses.
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