SGDB-3ZADY352
June 02, 2026

SGDB-3ZADY352

SGDB-3ZADY352 is OEM customized 30kW 3-phase servo amplifier under Yaskawa Sigma-I series, originally discontinued by Yaskawa; most available units are used/refurbished spare parts specially for Nissei large injection molding equipment maintenance.

Description

1. Model Definition & Product Overview

SGDB-3ZADY352 is OEM customized 30kW 3-phase servo amplifier under Yaskawa Sigma-I series, originally discontinued by Yaskawa; most available units are used/refurbished spare parts specially for Nissei large injection molding equipment maintenance.
  • SGDB: Sigma-I generation SERVOPACK series code

  • 3Z: Rated 30kW output power, three-phase AC200V high-power base hardware

  • AD: Dual command input (pulse position + ±10VDC analog speed/torque control compatible)

  • Y: OEM customized hardware including revised built-in regeneration circuit and customized CN1 I/O pin assignment for dedicated injection molding host controller

  • 352: Exclusive customized firmware version, developed after Y174/Y278/Y351; factory preset unique parameters for heavy injection molding frequent cyclic start-stop working condition.

Matching servo motor: SGMG-30A series 30kW, 200V class servo motor, supporting 8192P/R incremental encoder or battery-powered absolute encoder.

2. Electrical Ratings

  • Main input power: 3-phase AC200~230V, 50/60Hz; independent separated control power supply terminal design

  • Input rated current: 145A, Continuous output rating:30kW; peak output current 175A with 300% short-time overload capability for instantaneous injection heavy load impact

  • PWM output: 3-phase AC 0~230V

  • Custom internal regenerative circuit via Y352 firmware; regenerative overvoltage threshold specially calibrated for repeated fast deceleration of injection screw; external regenerative resistor is required under full-load continuous cycle production.

3. Control Mode & Interface Definition

Three configurable control modes via internal parameter setup:
  1. Pulse position control: Accept open-collector or differential line driver pulse (CW/CCW dual pulse / A/B quadrature pulse), electronic gear ratio pre-set default value locked by OEM firmware

  2. Analog speed/torque control: ±10VDC external analog reference input; closed-loop gain & zero offset fixed with exclusive Y352 factory parameter, different from Y174/Y278/Y351

  3. MECHATROLINK-I bus PCB reserved onboard, but bus communication function permanently locked by customized firmware and cannot be activated

  • CN1: Integrated pulse command, analog signal, digital I/O terminals (Servo Enable, Fault Reset, Position Complete output, dry-contact fault relay output; pin definition unique for Nissei injection machine control wiring)

  • CN2: Dedicated encoder port for incremental/absolute encoder connection

  • Onboard RS232 serial port: Connect SigmaWin software for parameter backup/download, runtime monitoring and historical fault data record

4. Full Protection Functions

Built-in multi-protection logic: overcurrent, overvoltage, continuous overload, power module overheat, encoder disconnection, regeneration overvoltage, abnormal input power protection. Fault codes displayed via front panel 7-segment LED; independent dry-contact alarm output for injection molding machine safety interlock stop control.

5. Environmental & Mechanical Specification

  • Protection grade: IP20, cabinet-only installation with bolt fixing (DIN rail mounting unavailable)

  • Cooling: Dual built-in fans forced-air cooling

  • Operating ambient: 0℃~+55℃ non-condensing; storage: -20℃~+85℃; relative humidity:10%~90%RH no dew

  • Compliance: CE industrial safety certification

6. Commissioning & Replacement Notice

  • Support auto inertia identification and auto gain tuning; front panel JOG inching function for standalone motor forward/reverse test without external controller; all fault logs stored in internal memory for troubleshooting

  • Standard SGDB-3ZAD or Y174/Y278/Y351 cannot directly replace SGDB-3ZADY352 due to unique Y352 firmware I/O logic, regenerative protection threshold and servo loop gain; full parameter modification and wiring rearrangement mandatory for substitution.

  • Core application: Original Nissei large-tonnage injection molding machines (ES5000 series 242T model as typical matching equipment) and heavy cyclic-load dedicated automation production lines.

7. Key Difference vs Y174/Y278/Y351

  1. Y174: Early firmware for intermittent low-frequency braking, lower regeneration protection threshold

  2. Y278: Mid-version optimized for medium frequent start-stop, partial I/O definition revised

  3. Y351: Tuned gain for medium-heavy continuous load

  4. Y352: Optimized for ultra-frequent high-load cyclic operation of injection screw; raised regeneration overvoltage limit, modified servo stiffness gain and customized CN1 signal mapping exclusively for Nissei injection machine original control system.


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