5A5004.051 Remote Display Cable Product Description
The 5A5004.051 is an original dedicated remote display connection cable developed by B&R, belonging to the 5A5004 series industrial cable accessories and specially designed for PROVIT 5000 and 5600 series industrial automation systems. It is used for long-distance signal transmission between industrial main controllers and remote display units, operation panels and human-machine interface devices, realizing stable video signal, control signal and auxiliary power transmission. Manufactured in accordance with international industrial cable standards and B&R original production specifications, this cable adopts multi-pair twisted core structure and multi-layer composite shielding design, which effectively resists electromagnetic interference from inverters, high-power motors and complex workshop power circuits. It maintains clear and distortion-free signal transmission even in harsh industrial environments with vibration, temperature fluctuation, dust and moisture. The cable comes with pre-assembled standard industrial connectors at both ends for plug-and-play installation, simplifying on-site wiring and reducing wiring errors and poor contact risks. It is widely applied in automated production workshops, intelligent manufacturing equipment, numerical control systems and integrated industrial control cabinets to meet the wiring requirements of remote display and decentralized operation.
Description
5A5004.051 Remote Display Cable Product Description
Product Overview
The 5A5004.051 is an original dedicated remote display connection cable developed by B&R, belonging to the 5A5004 series industrial cable accessories and specially designed for PROVIT 5000 and 5600 series industrial automation systems. It is used for long-distance signal transmission between industrial main controllers and remote display units, operation panels and human-machine interface devices, realizing stable video signal, control signal and auxiliary power transmission. Manufactured in accordance with international industrial cable standards and B&R original production specifications, this cable adopts multi-pair twisted core structure and multi-layer composite shielding design, which effectively resists electromagnetic interference from inverters, high-power motors and complex workshop power circuits. It maintains clear and distortion-free signal transmission even in harsh industrial environments with vibration, temperature fluctuation, dust and moisture. The cable comes with pre-assembled standard industrial connectors at both ends for plug-and-play installation, simplifying on-site wiring and reducing wiring errors and poor contact risks. It is widely applied in automated production workshops, intelligent manufacturing equipment, numerical control systems and integrated industrial control cabinets to meet the wiring requirements of remote display and decentralized operation.
Basic Information
The complete part number of the product is 5A5004.051, a finished integrated cable with fixed length and pre-terminated connectors. The cable is configured with four twisted wire pairs inside, adopting 22AWG high-purity tinned oxygen-free copper conductors, which features excellent electrical conductivity, low impedance and stable transmission performance. The internal cores are wrapped with independent insulating layers, and the whole cable is equipped with aluminum foil shielding and metal braided double shielding structure to enhance anti-interference capability. The outer sheath is made of high-performance PUR polyurethane material, which has outstanding oil resistance, wear resistance, bending resistance, hydrolysis resistance and anti-aging properties, adapting to long-term fixed laying and frequent bending in drag chains.
Both ends of the cable are equipped with 9-pin DSUB metal connectors, one male plug and one female socket, with metal plated housing and built-in locking screws to prevent loosening caused by long-term mechanical vibration. All connectors undergo professional crimping and encapsulation treatment to ensure firm connection and good dustproof and waterproof performance. The cable has a standard outer diameter and neat internal wiring structure. Each finished cable passes comprehensive factory tests including continuity test, insulation resistance test, high voltage withstand test, signal transmission test and bending fatigue test before delivery. The standard package only contains the complete cable body. Installation accessories, fixing clamps and spare connectors need to be purchased separately according to actual usage needs. The product is printed with clear model, production batch and specification marks for product traceability and model identification.
Function and Positioning
Positioned as a dedicated remote signal transmission cable for B&R industrial control systems, the 5A5004.051 mainly undertakes the transmission of display video signals, operation control signals and auxiliary power signals between the host control unit and remote display panels, HMI and operation terminals. It supports long-distance stable signal transmission, realizing decentralized layout of display and operation units, which is convenient for operators to monitor and control equipment at different positions on site.
In terms of signal transmission function, the standardized twisted pair structure and 100Ω characteristic impedance design ensure high-fidelity transmission of display signals without distortion, delay or color deviation. The multi-layer shielding structure effectively isolates external electromagnetic crosstalk, ensuring the stability and clarity of display images and the accuracy of control commands. In terms of power transmission, the cable can transmit low-voltage auxiliary power for small display units and operation panels, reducing the need for separate power wiring and simplifying the overall wiring layout of the system.
In terms of installation and maintenance, the pre-installed standard DSUB connectors support fast plugging and unplugging, enabling quick disassembly and replacement during equipment maintenance and system upgrade, which greatly shortens equipment downtime. The flexible structure is suitable for both fixed wiring inside control cabinets and mobile wiring of moving parts such as mechanical arms and sliding tables. This cable is fully compatible with B&R PROVIT 5000 and 5600 series IPC, automation panels and supporting display devices. It can be used for wiring of new equipment and also for replacement and renovation of old equipment wiring, serving as a key matching accessory to build a complete remote display and operation system.
Core Performance Parameters
In electrical performance, the conductor adopts 22AWG tinned copper with low DC resistance and small voltage drop during long-distance transmission. The single-core insulation layer has high insulation resistance and strong high voltage withstand capability, effectively avoiding short circuit between cores under high temperature and humid conditions. The overall characteristic impedance of the cable is 100Ω with stable impedance matching, which guarantees high-quality signal transmission. The double-layer shielding structure composed of aluminum foil and metal braid provides excellent electromagnetic shielding effect, meeting industrial EMC requirements. The rated working voltage adapts to conventional industrial low-voltage control circuits, and the electrical performance remains stable under normal grid voltage fluctuation.
In mechanical performance, the PUR outer sheath has excellent wear resistance, oil resistance and bending resistance, and can withstand millions of repeated bending cycles in drag chains without cracking, core exposure or damage. The cable has good tensile and extrusion resistance to cope with accidental pulling and squeezing on site. The DSUB connectors have passed strict pull-out tests, and the built-in locking structure can effectively prevent the connectors from falling off due to long-term vibration. The minimum bending radius meets industrial wiring standards, adapting to narrow wiring spaces and frequent moving conditions.
In environmental adaptability, the applicable working temperature range is from -25°C to +70°C, covering low-temperature workshops and high-temperature equipment cabins. The applicable relative humidity is 10% to 90% non-condensing, resisting mild dust, water splash and cooling liquid erosion in the workshop. The whole cable has passed vibration and impact tests, and can adapt to the conventional mechanical vibration environment of automated production lines. All materials comply with flame retardant and environmental protection standards, with low smoke and halogen-free characteristics, improving the safety of on-site use.
General Matching Accessories
The main supporting accessories for the 5A5004.051 cable include dedicated cable fixing clamps, stainless steel cable ties, drag chain routing accessories and connector protection sleeves. The fixing clamps and cable ties are used for orderly fixing and routing of cables inside cabinets and on equipment surfaces to avoid cable disorder and sheath wear caused by friction. The drag chain accessories are specially designed for mobile wiring scenarios, protecting cables during reciprocating movement. The connector protection sleeves can shield unused connectors from dust and moisture to extend the service life of connectors.
Maintenance spare parts include replacement DSUB male and female connectors, sealing rubber rings and terminal crimping tools, which are used for connector replacement and maintenance when connectors are aged, worn or sealed poorly. It is recommended to select original B&R matching accessories to ensure installation accuracy and compatibility, and prevent non-standard accessories from scratching the cable sheath or affecting connection stability. For daily maintenance, use dry soft cloth to clean the surface of the cable and connectors, and avoid contact with strong corrosive chemicals and sharp metal edges. It is advised to reserve spare cables and vulnerable accessories on site to realize rapid replacement in case of cable damage and reduce production interruption time. All supporting accessories follow unified B&R production standards with good interchangeability.
Applicable Equipment and Fields
The 5A5004.051 remote display cable is a special accessory for B&R PROVIT 5000 and 5600 series industrial control systems, and is mainly matched with B&R industrial IPC, automation operation panels, touch display screens and man-machine interface modules. It is applicable to various industrial automation scenarios that require remote display and decentralized operation.
Typical applicable equipment includes automated assembly lines, intelligent packaging machinery, textile production equipment, food processing machinery and numerical control machine tools. It is widely used in control cabinets and on-site operation stations of these devices to realize remote real-time display of equipment operating parameters, production data and fault information, as well as remote operation and parameter setting. The cable is suitable for both fixed wiring inside closed control cabinets and mobile wiring of moving mechanical structures. It can adapt to working conditions such as long-time continuous operation, frequent signal transmission and complex electromagnetic environment.
In terms of application fields, this cable is widely used in machinery manufacturing, light industry, food and beverage, textile and garment, logistics and warehousing and other industries. It can meet the wiring needs of new automated equipment manufacturing and technical transformation of old automation systems, and is a reliable choice for building remote monitoring and operation systems in industrial sites.
Certification and Quality Description
The 5A5004.051 cable is manufactured in strict accordance with the ISO 9001 international quality management system and European industrial cable production standards. All raw materials such as copper conductors, insulating materials, shielding materials and outer sheath materials are supplied by certified high-quality suppliers. The whole production process implements multi-channel quality inspection, including incoming material inspection, stranding and weaving inspection, extrusion molding inspection, connector assembly inspection and finished product aging test.
This product has obtained CE and UKCA certifications, and complies with EU EMC electromagnetic compatibility directives and RoHS environmental protection directives, meeting environmental protection and safe use requirements in most regions around the world. With mature structural design and precise manufacturing technology, the product features stable performance, low failure rate and long service life under rated working conditions. The original manufacturer provides comprehensive global after-sales services, including product model consultation, wiring guidance, fault diagnosis and technical support. After long-term application and verification in numerous industrial scenarios worldwide, this series of cables have been widely recognized by users for their stable transmission, convenient installation and easy maintenance.
Ordering and Delivery Instructions
The complete ordering part number is 5A5004.051. Customers must confirm the full model number when placing orders to ensure accurate product delivery. All delivered products are brand-new original genuine products, with a standard 12-month manufacturer warranty starting from the date of goods receipt.
The standard delivery package only contains the complete remote display cable. Installation fixing accessories, cable ties, connector protection sleeves and maintenance spare parts are not included in the package and need to be ordered separately. The delivery cycle of supporting accessories is consistent with that of the main cable. All imported products are equipped with complete customs clearance documents and traceable logistics records, and a variety of logistics methods are optional to ensure safe and intact transportation of products.
Before placing an order, customers are recommended to confirm the product model, cable length, connector type and the list of required supporting accessories through official authorized distributors or technical personnel, so as to avoid model mismatch and specification errors and reduce unnecessary losses.
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