1. General Information

• Model: JANCD-X1002

• Manufacturer: Yaskawa Electric Corporation (Motoman Robotics)

• Applicable Controller: DX100 Robot Controller (mainstream for 6‑axis robots)

• Function:

  • High‑speed digital I/O (sensor/actuator)

  • Motion control signal interface

  • External axis synchronization

  • Safety interlock & E‑stop logic

• Revision: REV.A / REV.B (drop‑in compatible)

2. Specifications

2.1 Electrical

• Supply Voltage: 24 VDC ±10%

• Current Consumption: ≤ 1.2 A

• Fuse: 1 × 3 A (fast‑blow, on‑board)

• Inputs: 32 × 24 VDC (NPN/PNP auto‑sense)

• Outputs: 16 × 24 VDC / 0.5 A (transistor, PNP)

• Isolation: Opto‑isolated (2500 Vrms)

2.2 Physical

• Dimensions: 190 mm × 120 mm × 35 mm

• Weight: Approx. 150 g

• Mounting: DX100 optional slot (4 × M3 screws, 0.8–1.0 N·m)

2.3 Environmental

• Operating Temp: 0 °C to +55 °C

• Storage Temp: −10 °C to +60 °C

• Humidity: 5%–80% RH, non‑condensing

• Vibration: ≤ 0.5 G (10–500 Hz)

3. Connectors (CN1–CN4)

• CN1: 24 VDC Power

  1: +24 VDC

  2: 0 VDC (GND)

  3: FG (Frame Ground)
• CN2: Digital Inputs (IN01–IN32)

  • IN01–IN16: Group 1 (common GND)

  • IN17–IN32: Group 2 (common GND)

• CN3: Digital Outputs (OUT01–OUT16)

  • OUT01–OUT08: Group 1 (common +24 V)

  • OUT09–OUT16: Group 2 (common +24 V)

• CN4: Safety & Sync

  1: E‑stop IN (NC)

  2: E‑stop GND

  3: Sync IN (external encoder)

  4: Sync OUT (to external axis)

4. LED Indicators

• PWR (Green): On = 24 VDC normal

• RUN (Green): Blinking = board active; Off = fault

• ALM (Red): On = fuse blown / E‑stop open / overcurrent

• COM (Yellow): Blinking = I/O communication active

5. Installation

1. Power OFF controller; wait 5 min for capacitor discharge.

2. Use anti‑static wristband.

3. Insert board into DX100 slot; secure with 4 × M3 screws.

4. Connect CN1–CN4 per wiring diagram.

5. Power ON; verify:

   • PWR = On

   • RUN = Blinking

   • ALM = Off

6. Safety Features

• Overcurrent protection: 3 A fuse

• E‑stop interlock: Safety Category 3

• Opto‑isolation: Prevents ground loops

• Fault feedback: ALM signal to DX100

7. Maintenance & Troubleshooting

7.1 Maintenance

• Quarterly: Check connectors & fuse.

• Annually: Clean dust (low‑pressure air); inspect solder joints.

7.2 Troubleshooting

• PWR Off: Check 24 VDC at CN1; verify wiring.

• ALM On: Check 3 A fuse; test E‑stop continuity.

• RUN Off: Re‑seat board; check for short circuits.

• I/O No Response: Verify CN2/CN3 wiring; check LED status.

8. Compatibility

• Replaces: JANCD-X002, JANCD-X001 (older I/O boards)

• Compatible with: DX100 standard/extended I/O

• Applications: Welding, handling, assembly, palletizing

9. Ordering Information

• Part Number: JANCD-X1002 (specify revision: REV.A/REV.B)

• Manufacturer: Yaskawa Electric Corporation

• Warranty: 12 months (normal operation)

10. Warnings

• For qualified personnel only.

• Disconnect power before servicing; wait for discharge.

• Do not modify board; use correct fuse rating (fire/equipment risk).

• Yaskawa not liable for improper use/installation.