Product Description

PFTL101A-1.0KN belongs to the ABB PFTL101 series (Pressductor PillowBlock, horizontal force pillow sensor), used for measuring tension / pull force in the horizontal direction. It features a fully stainless steel sealed structure, IP67 protection, built-in temperature compensation, and is suitable for industrial sites with high humidity, dust, and vibration. It has a fast response and good long-term stability, and is often used in conjunction with the PFEA11x series tension controllers to form a closed-loop system. Model Interpretation

PFTL: Pressductor Force Transducer (Magnetic Elastic Force Sensor)

101A: Series code; A = Standard type (removable cable connector, general environment)

1.0KN: Rated load 1.0 kN (≈ 102 kgf)

3BSE004166R1: ABB official order number Technical Parameters

?? Performance Measurement

Rated Load: 1.0 kN (0–100% FS)

Allowable Overload: 1.5 kN (150% FS, short-term)

Limiting Overload: 5.0 kN (500% FS, without damage) ABB Group

Accuracy Class: ±0.5% FS (typical ±0.2% FS)

Non-linearity: ≤±0.05% FS

Hysteresis: ≤±0.03% FS

Repeatability: ≤±0.02% FS

Response Time: <10 ms

Measurement Direction: Horizontal direction (lateral force sensitive, vertical force suppressed) ABB Group

?? Electrical Characteristics

Excitation Voltage: 5–15 VDC (recommended 10 VDC)

Output Signal: 2.0 mV/V (passive); optional 4–20 mA / 0–10 V (with transmitter)

Insulation Resistance: ≥500 MΩ (500 VDC)

Temperature Drift: <±0.05% FS/10K (built-in compensation)

?? Environmental and Mechanical

Material: 316L Stainless Steel

Protection Grade: IP67 (dust-proof, water-proof splash-proof, corrosion-resistant)

Operating Temperature: -40°C ~ +80°C

Size (W×H×D): Approximately 120 × 45 × 35 mm

Weight: Approximately 0.8 kg

Cable: 3 m Shielded Cable (removable connector) Core Functions

Precise measurement of horizontal force: Specifically designed for the horizontal tension of sheet materials, with strong resistance to vertical interfering forces

High stability for long-term operation: Fully sealed stainless steel, resistant to vibration and shock, moisture-proof, maintenance-free

Automatic temperature compensation: Built-in temperature sensor, stable accuracy over a wide temperature range

Adaptation for closed-loop control of sheet materials: Directly compatible with PFEA111/112/113, forming a complete tension system

Anti-EMC interference: Compliant with IEC 61000-4, suitable for environments with strong interference from frequency converters and motors Applications

Paper Industry: Paper machine drying section, calendering machine, coating machine, rewinding machine (low tension, high speed) - ABB Group

Film / Lithium Battery: BOPP/PET film, lithium battery electrode sheet cutting / winding (low tension)

Printing / Packaging: Relief printing, flexographic printing, laminating machine, high-speed cutting

Cable / Textile: Copper wire drawing, optical fiber, twisting machine, knitting machine

Metal Processing: Thin strip steel, aluminum foil (low tension) production line Usage & Maintenance Instructions

Installation: Install horizontally, fix the bolts under the roller shaft bearing seat; ensure the force direction is horizontal.

Wiring: Single-ended grounding of the shielded cable, keep away from the frequency converter / motor, grounding resistance < 4 Ω

Calibration: Perform zero point / range calibration with the PFEA controller, recommended once every 6 months

Maintenance: IP67 maintenance-free, regularly check for no damage to the cables and connectors

Compatible controllers: PFEA111, PFEA112, PFEA113 (directly connected to the sensor channel)