ABB PM861AK01 High-Performance CPU Controller Module
Description
Product Introduction
Model Interpretation
Technical Parameters
Processor: 800 MHz 32-bit RISC CPU, VxWorks real-time OS
Memory: 16 MB total (4 MB application, 8 MB load, non-volatile RAM for data retention)
I/O Capacity: Up to 1,000 digital + 500 analog points (with S800 I/O)
Power Supply: 24 V DC (19.2–30 V DC), backplane-powered
Operating Temperature: -20°C to +60°C; storage -40°C to +85°C
Humidity: 5%–95% RH, non-condensing
Protection: IP20 (industrial enclosure required)
Dimensions: 233.4 × 133.4 × 66.7 mm; weight approx. 2.3 kg
Redundancy: Non-redundant; supports CPU redundancy via paired modules
Interface and Communication Configuration
Ethernet: 2 × RJ45 (10/100 Mbps), TCP/IP, Modbus TCP, EtherNet/IP
Serial: COM3 (RS-232 with modem signals); COM4 (isolated RS-232/485 for programming/field devices)
Expansion: CEX-Bus for S800 I/O and communication modules
Indicators: LED for power, run, fault, communication; reset button; CompactFlash slot for backup
Protocols: Profibus DP, Modbus RTU, IEC 61131-3 compliant
Core Functions
Executes high-speed real-time control logic (1 ms minimum cycle) for process and discrete control
Performs centralized data collection, historical logging, and parameter management
Supports alarm handling and equipment self-diagnosis for fast fault localization
Enables modular expansion with S800 I/O for scalable system design
Facilitates programming via Control Builder M (IEC 61131-3: ST/FBD/LAD/SFC)
Ensures data integrity with non-volatile RAM and CompactFlash backup
Application Scenarios
Process Industry: Power plants, chemical, oil & gas, water treatment, metallurgy
Discrete Manufacturing: Automotive, food & beverage, packaging, plastics
Infrastructure: District heating, building management, smart grid monitoring
Mid-Range Automation: Small-to-medium DCS, PLC retrofits, and integrated control systems
Operation and Maintenance Instructions
Install on standard DIN rail or panel with adequate ventilation; avoid direct heat and vibration
Use shielded cables for all communication wiring; separate power and signal cables to reduce interference
Configure and download programs via Control Builder M before commissioning
Regularly check LED status, connection integrity, and CompactFlash backup health
The module has no user-serviceable parts; replace the entire unit upon permanent hardware failure
Store in dry, clean environment; operating humidity 5%–95% non-condensing
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