3IF779.9 Network and Fieldbus Module – Detailed Product Description

1. Product Overview

2. Core Specifications

2.1 Communication Interfaces

• X2X Link Interface: 1 electrically isolated master interface for connecting B&R X2X remote I/O systems; supports high-speed data exchange with distributed I/O modules, enabling efficient expansion of System 2005 controllers.

• CAN Bus Interface: 1 electrically isolated CAN 2.0A/B interface (ISO 11898 compliant); supports CANopen, DeviceNet, and raw CAN protocols; maximum transmission rate of 500 kbit/s, with standard baud rates from 10 kbit/s to 500 kbit/s; features dedicated transmit and receive object buffers to reduce CPU load and enhance real-time performance.

• RS485/RS422 Interface: 1 configurable serial interface supporting both RS485 (half-duplex) and RS422 (full-duplex) modes; enables connection to serial devices such as HMIs, sensors, and third-party controllers; supports standard serial protocols and data rates up to 115.2 kbit/s.

• Electrical Isolation: Complete isolation between X2X Link, CAN, RS485/RS422 interfaces, and the System 2005 backplane; also isolates the X2X Link and CAN interfaces from each other, protecting against voltage spikes, ground loops, and EMI/RFI noise in industrial environments.

• Termination: Software-selectable 120 Ω termination resistors for the CAN interface; X2X Link interface includes integrated termination for simplified wiring.

• Node Capacity: CAN interface supports up to 110 nodes per segment; X2X Link interface connects up to 63 X2X I/O modules per network.

2.2 Mechanical & Environmental

• Form Factor: aPCI plug-in module (single slot, compatible with System 2005 backplane).

• Protection Class: IP20 (protected against solid objects >12 mm; designed for indoor industrial use).

• Operating Temperature: 0°C to +55°C (standard); extended operating range of -25°C to +60°C available for harsh conditions.

• Storage Temperature: -40°C to +85°C.

• Power Supply: 5 VDC from the System 2005 backplane; power consumption approximately 2.5 W (no external power required).

• Weight: Approximately 0.18 kg.

• Dimensions: Standard System 2005 module size (W 30 mm × H 90 mm × D 84 mm), compatible with 19-inch rack-mount or standalone System 2005 controllers.

2.3 Compliance & Certification

• Industrial Standards: CE, UL, CSA, and RoHS compliant.

• EMC Performance: Meets IEC 61000-6-2 (industrial immunity) and IEC 61000-6-4 (industrial emission) requirements, ensuring reliable operation in electromagnetically challenging environments.

3. Key Features

1. Multi-Interface Integration: Combines X2X Link master, CAN bus, and RS485/RS422 interfaces in a single module, reducing slot usage and simplifying system design.

2. Electrical Isolation: Full isolation between all communication interfaces and the backplane, as well as between X2X Link and CAN, prevents ground loops and protects against industrial noise.

3. High-Speed Communication: CAN interface supports up to 500 kbit/s; X2X Link enables fast, deterministic data exchange with remote I/O, ideal for real-time control applications.

4. Dedicated Data Buffers: CAN interface features transmit/receive object buffers to minimize controller intervention, improving communication efficiency and reducing latency.

5. Configurable Serial Interface: RS485/RS422 mode selection supports flexible connection to various serial devices, enhancing system compatibility.

6. Rugged Industrial Design: Conformal-coated PCB and rugged components resist dust, moisture, and vibration, supporting 24/7 continuous operation in harsh industrial environments.

7. Seamless System Integration: Plug-and-play installation with hot-swap capability; fully compatible with B&R Automation Studio for configuration, diagnostics, and programming.

8. Diagnostic LEDs: Status indicators for power, X2X Link activity, CAN communication, and fault conditions enable quick on-site troubleshooting and maintenance.

4. Application Scenarios

• Distributed Factory Automation: Connects System 2005 controllers to X2X remote I/O, CANopen drives, and serial HMIs in assembly lines, packaging machinery, and material handling systems.

• Motion Control Systems: Integrates with servo drives and motion controllers via CANopen, while expanding I/O via X2X Link for robotics, CNC machines, and high-precision motion applications.

• Process Control: Monitors and controls sensors, valves, and pumps in pharmaceutical, food & beverage, and chemical industries using a combination of X2X I/O, CAN field devices, and serial instruments.

• Hybrid Network Architectures: Bridges B&R X2X I/O networks with CAN fieldbus and serial devices, enabling seamless data exchange between different network types in complex automation systems.

• Retrofit & System Upgrades: Facilitates integration of legacy serial devices and modern CAN-based equipment into existing B&R System 2005 installations, reducing upgrade costs and downtime.

5. Compatibility & Ordering

• Compatible Systems: B&R System 2005 controllers, backplanes, and I/O systems; B&R X2X series remote I/O modules.

• Part Number: 3IF779.9 (original B&R part; terminal blocks 0TB704.9 ordered separately for field wiring).

• Warranty: 12 months (original B&R warranty); extended warranty available upon request.

6. Conclusion